NISSAN PICK-UP 2004 Service Manual

Destination Europe
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single cab King cab Double cab Single cab King cab Double cab
Overall length*1 mm (in)5,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*15,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*1
Overall width mm (in) 1,690 (66.5)1,690 (66.5)
1,825 (71.9)*21,690 (66.5)
1,825 (71.9)*21,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,610 (63.4)
1,620 (63.8)*41,610 (63.4)
1,700 (66.9)*2
1,620 (63.8)*41,620 (63.8)
1,630 (64.2)*4
1,710 (67.3)*2
1,810 (71.3)*2,
*61,700 (66.9)1,700 (66.9)
1,705 (67.1)*3
1,695 (66.7)*51,715 (67.5)
1,815 (71.5)*6
1,720 (67.7)*3
1,820 (71.7)*6,
*3
1,710 (67.3)*5
1,810 (71.3)*6,
*5
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9)1,395 (54.9)
1,525 (60.0)*21,395 (54.9)
1,525 (60.0)*21,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7)1,390 (54.7)
1,505 (59.3)*21,390 (54.7)
1,505 (59.3)*21,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)180 (7.1)
190 (7.5)*4180 (7.1)
190 (7.5)*4
240 (9.4)*2180 (7.1)
190 (7.5)*4
240 (9.4)*2230 (9.1)230 (9.1)
240 (9.4)*3
225 (8.9)*5230 (9.1)
240 (9.4)*3
225 (8.9)*5
*1: On step bumper equipped models
*2: 4WD appearance models
*3: 255/70R16 tire equipped models
*4: 195R15C tire equipped models
*5: 255/60R17 tire equipped models
*6: Roof rail equipped models
IDENTIFICATION INFORMATION
Dimensions (Cont'd)
GI-6010

ALPHABETICAL INDEX
SECTION
IDX
<SUPPLEMENT-VI>
IDX

C
Camshaft .............................................. EM-6003
Cylinder head ....................................... EM-6008
D
DEF - Wiring diagram ............................ EL-6002
H
Harness layout ....................................... EL-6004
M
Model variation ....................................... GI-6004
R
Rear window defogger .......................... EL-6002
V
Valve clearance .................................... EM-6005
Valve lifter ............................................. EM-6004
Vehicle identification number ................. GI-6005
Viscosity number (SAE) ....................... MA-6002
ALPHABETICAL INDEX
IDX-6002

MAINTENANCE
SECTION
MA
MODIFICATION NOTICE:
The SAE Viscosity Number has been revised.
CONTENTS
RECOMMENDED FLUIDS AND LUBRICANTS. 6002
SAE Viscosity Number..................................... 6002
<SUPPLEMENT-VI>
MA

SAE Viscosity Number
GASOLINE ENGINE
+5W-30 is preferable.
If 5W-30 is not available, select the viscosity, from the chart,
that is suitable for the outside temperature range.
DIESEL ENGINE
+5W-30 is preferable.
If 5W-30 is not available, select the viscosity, from the chart,
that is suitable for the outside temperature range.
SMA203D
SMA204D
RECOMMENDED FLUIDS AND LUBRICANTS
MA-6002

MANUAL TRANSMISSION
SECTION
MT
MODIFICATION NOTICE:
+Service data and specifications (SDS) have been changed.
CONTENTS
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 6002
General Specifications ..................................... 6002Clearance Between Baulk Ring and Gear ...... 6003
2nd & 3rd Baulk Ring ...................................... 6003
<SUPPLEMENT-VI>
MT

General Specifications
Applied model2WD 4WD
KA24DE YD25DDTi TD27 KA24DE VG33E YD25DDTi ZD30DDT QD32
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A
Transmission model code
numberVJ301 VK400* VK505 2S561 VJ361 VK410* 9S100 VK510 VK115 VK311
Number of speed5
Shift pattern
Synchromesh type Warner
Gear ratio
1st 3.592 3.592 3.580 3.985 3.592 3.592 3.580 3.580 3.580 3.580
2nd 2.246 2.246 2.077 2.246 2.246 2.246 2.077 2.077 2.077 2.077
3rd 1.415 1.415 1.360 1.415 1.415 1.415 1.360 1.360 1.360 1.360
4th 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
OD 0.821 0.821 0.760 0.821 0.821 0.821 0.811 0.760 0.760 0.811
Reverse 3.657 3.657 3.636 3.657 3.657 3.657 3.636 3.636 3.636 3.636
Number of teeth
Mainshaft Drive 21 21 22 21 21 21 22 22 22 22
1st 33 33 32 34 33 33 32 32 32 32
2nd 28 28 30 28 28 28 30 30 30 30
3rd 26 26 29 26 26 26 29 29 29 29
OD 21 21 23 21 21 21 24 23 23 24
Reverse 36 36 30 36 36 36 30 30 30 30
Countershaft Drive 32 32 32 32 32 32 32 32 32 32
1st 14 14 13 13 14 14 13 13 13 13
2nd 19 19 21 19 19 19 21 21 21 21
3rd 28 28 31 28 28 28 31 31 31 31
OD 39 39 44 39 39 39 43 44 44 43
Reverse 15 15 12 15 15 15 12 12 12 12
Reverse idler gear 21 22 21 22
Oil capacity!(lmp pt) 2.0 (3-1/2)2.8
(4-7/8)2.0
(3-1/2)4.9 (8-5/8) 5.1 (9)
RemarksSub-
gearCounter
drive
gearInstalledNot
installedInstalled
Reverse
idler
gearInstalled Not installed InstalledNot
installedInstalled
Double baulk
ring type syn-
chronizerNot
installed2nd and 3rd gears Not installed 2nd and 3rd gears
Reverse syn-
chronizerInstalled
*: For Europe and the Middle East (Opt: Final drive gear ratio 4.625)
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-6002

Clearance Between Baulk Ring and Gear
Unit: mm (in)
Transmission model FS5W71C FS5R30A
Standard1st & 2nd
1.20 - 1.60 (0.0473 - 0.0629)1st
1.05 - 1.3 (0.0414 - 0.0511) 3rd & main drive Main drive
Overdrive Overdrive
Reverse 1.10 - 1.55 (0.0433 - 0.0610) Reverse þ0.1 to 0.35 (þ0.0039 to 0.0138)
Wear limit1st & 2nd
0.80 (0.0315)1st
0.7 (0.028) 3rd & main drive Main drive
Overdrive Overdrive
Reverse 0.70 (0.0276) Reverse
2nd & 3rd Baulk Ring
Unit: mm (in)
SMT733C
Transmission model Dimension Standard Wear limit
FS5W71C* & FS5R30AA 0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
*: FS5W71C; For Europe
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-6003

PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
MODIFICATION NOTICE:
+Service data and specifications (SDS) have been changed.
CONTENTS
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 6002Propeller Shaft ................................................. 6002
Final Drive ........................................................ 6004
<SUPPLEMENT-VI>
PD

Propeller Shaft
GENERAL SPECIFICATIONS
4WD models (For Europe)
Location Front Rear
Applied modelKA24DE YD25DDTi KA24DE YD25DDTi
Long wheelbase
M/T
Propeller shaft model 2F63H 2F71H 3S71H 3S80B
Number of joints 2 3
Coupling type with transmission Flange type Sleeve type
Type of journal bearing Solid type (disassembly type)
Type length (Spider
to spider) mm (in)1st 546 (21.50) 565 (22.24) 392 (15.43) 372 (14.65)
2nd Ð 870 (34.25)872 (34.33)*1
847 (33.35)*2
Shaft outer diameter
mm (in)1st 50.8 (2.00) 75 (2.95) 65 (2.56)
2nd Ð 65 (2.56)
*1: With C200 final drive
*2: With H233B final drive
2WD models (For Europe)
Applied modelKA24DE YD25DDTi
Long wheelbase
M/T
Propeller shaft modelWithout ABS With ABS Without ABS With ABS
4WD appearance
Standard Option Standard Option
3S71H 3S80B
Number of joints3
Coupling type with transmission Sleeve type
Type of journal bearing Solid type (disassembly type)
Type length (Spider
to spider) mm (in)1st 641 (25.24) 642 (25.28) 667 (26.26)
2nd 1,004 (39.53) 978 (38.50) 1,005 (39.57) 979 (38.54) 984 (38.74)
Shaft outer diameter
mm (in)1st 75 (2.95) 65 (2.56) 75 (2.95)
2nd 65 (2.56)
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-6002