engine NISSAN TEANA 2003 Service Manual

CHASSIS AND BODY MAINTENANCE
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CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemBLS0005T
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.

If anything is found, repair or replace damaged parts.
Checking A/T FluidBLS0009F
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked A/T at fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add ATF to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
SMA211A
SMA146B
SCIA3451E
SMA051D

MA-36
CHASSIS AND BODY MAINTENANCE

5. Recheck A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not cloth one.

Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using a stopper attached.
6. Check A/T fluid condition.

If ATF is very dark or smells burned, checking operation of A/
T. Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-37,
"RADIATOR" , CO-40, "RADIATOR (ALUMINUM TYPE)" .
7. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
Changing A/T FluidBLS0009G
1. Warm up ATF.
2. Stop engine.
3. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.
CAUTION:
Do not reuse drain plug gasket.
4. Run engine at idle speed for 5 minutes.
5. Check A/T fluid level and condition. Refer to MA-35, "
Checking A/T Fluid" . If ATF is still dirty, repeat steps
2 through 5.
Checking CVT FluidBLS0009H
Fluid level should be checked with the fluid warmed up to 50 to 80°C (122 to 176°F). The fluid level check pro-
cedure is as follows:
SAT638A
Fluid grade:
Genuine NISSAN ATF Matic Fluid D or equivalent.
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS"
.
Fluid capacity
For QR20DE engine models
: Approx. 8.4 (7-3/8 lmp qt)
For VQ23DE engine models
: Approx. 8.9 (7-7/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)

CHASSIS AND BODY MAINTENANCE
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1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle in an urban area.
When ambient temperature is 20°C (68°F), it takes about 10
minutes for the CVT fluid to warm up to 50 to 80°C (122 to
176°F).
3. Park the vehicle on a level surface.
4. Apply parking brake firmly.
5. With engine at idle, while depressing brake pedal, move shift
selector throughout the entire shift range.
6. Pull out the CVT fluid level gauge from the CVT fluid charging
pipe after pressing the tab on the CVT fluid level gauge to
release the lock.
7. Wipe fluid off the CVT fluid level gauge. Insert the CVT fluid
level gauge rotating 180° from the originally installed position,
then securely push the CVT fluid level gauge until it meets the
top end of the CVT fluid charging pipe.
CAUTION:
When wiping away the CVT fluid level gauge, always use
lint-free paper, not a cloth rag.
8. Place the selector lever in “P” or “N” and make sure the fluid
level is within the specified range.
CAUTION:
When reinstalling CVT fluid level gauge, insert it into the
CVT fluid charging pipe and rotate it to the original installa-
tion position until it is securely locked.
9. Check CVT fluid condition.

If CVT fluid is very dark or smells burned, check operation of
CVT. Flush cooling system after repair of CVT.

If CVT fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of CVT. Refer to CO-37,
"RADIATOR" .
SMA146B
SCIA1933E
SCIA1931E
SCIA1932E
ATA0022D

MA-38
CHASSIS AND BODY MAINTENANCE

Changing CVT FluidBLS0009I
1. Warm up CVT fluid by driving the vehicle for 10 minutes.

: Vehicle front

Radiator (2)

CVT fluid cooler hose [inlet side (3)]

Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and
refill with new CVT fluid at CVT fluid charging pipe with the
engine running at idle speed.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose
[outlet side (1)].
About 30 to 50% extra fluid will be required for this procedure.
CAUTION:

Use only Genuine NISSAN CVT Fluid NS-2. Do not mix with other fluid.

Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and
CVT durability, and may damage the CVT, which is not covered by the warranty.

When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.

Delete CVT fluid deterioration date with CONSULT-II after changing CVT fluid. Refer to CVT-46,
"Check CVT Fluid Deterioration Date" .
4. Check fluid leakage, fluid level and condition.
Balancing Wheels (Bonding Weight Type)BLS0005W
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:

Be careful not to scratch the road wheel during removal.

After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT

If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal-
ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:

Do not install the inner balance weight before installing the outer balance weight.CVT fluid:
Genuine NISSAN CVT Fluid NS-2
Fluid capacity:
Approx. 10.2 (9 lmp qt)
SCIA6088E

MA-42
CHASSIS AND BODY MAINTENANCE

Checking Power Steering Fluid and LinesBLS00063
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:

Do not overfill.

Recommended fluid is DEXRONTM III type ATF or equiva-
lent.
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .


Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsBLS00064
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.

Shake each wheel to check for excessive play.

Check wheel bearings for smooth operation.

Check axle and suspension nuts and bolts for looseness.

Check strut (shock absorber) for oil leakage or other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B

CHASSIS AND BODY MAINTENANCE
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Checking Body CorrosionBLS0009J
Visually check body panels for collision damage (scratches, chipping, rubbing, etc.) or damage to the anti-cor-
rosion materials. In particular, check the following locations.
HEMMED PANELS
Hood front end, door lower end, trunk lid rear end, etc.
PA N E L J O I N T
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine com-
partment, etc.
PA N E L E D G E
Trunk lid opening, sunroof opening, fender wheel-arch flange, fuel filler lid flange, around holes in panel, etc.
PARTS CONTACT
Waist moulding, windshield moulding, bumper, etc.
PROTECTORS
Damage or condition of mudguard, fender protector, chipping protector, etc.
ANTI-CORROSION MATERIALS
Damage or separation of anti-corrosion materials under the body.
DRAIN HOLES
Condition of drain holes at door and side sill. When repairing corroded areas, refer to the Corrosion Repair
Manual.

MA-46
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitBLS00068
BELT DEFLECTION (QR20DE)
BELT DEFLECTION (VQ23DE AND VQ35DE)
ENGINE COOLANT CAPACITY (APPROXIMATE) (QR20DE)
Unit: (lmp qt)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VQ23DE AND VQ35DE)
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE OIL CAPACITY (APPROXIMATE) (QR20DE)
Unit: (lmp qt) Tension of drive belt Auto adjustment by auto-tensioner
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 kg, 22 lb)
PBIC2449E
Engine coolant capacity (With reservoir tank at “MAX” level) 7.4 (6-1/2)
Reservoir tank coolant capacity (At “MAX” level) 0.8 (3/4)
Coolant capacity (With reservoir tank at “MAX” level)8.2 (7-1/4) [VQ23DE]
8.8 (7-3/4) [VQ35DE]
Reservoir tank coolant capacity (At “MAX” level) 0.8 (3/4)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Drain and refillWith oil filter change 3.9 (3-3/8)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)4.5 (4)

SERVICE DATA AND SPECIFICATIONS (SDS)
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ENGINE OIL CAPACITY (APPROXIMATE) (VQ23DE AND VQ35DE)
Unit: (lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (QR20DE, VQ23DE AND VQ35DE)
WHEEL BALANCE
Drain and refill With oil filter change 4.0 (3-1/2)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)5.0 (4-3/8)
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (nominal)1.1 mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 10 g (0.35 oz) (one side)
Static (At rim flange) Less than 20 g (0.70 oz)

PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
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POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram — POWER — ................................. 4
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 4
ACCESSORY POWER SUPPLY — IGNITION
SW. IN “ACC” OR “ON” ....................................... 10
IGNITION POWER SUPPLY — IGNITION SW.
IN “ON” AND/OR “START” ................................... 11
Fuse ....................................................................... 16
Fusible Link ............................................................ 16
Circuit Breaker ....................................................... 16
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 17
System Description ................................................ 17
SYSTEMS CONTROLLED BY IPDM E/R ........... 17
FAIL-SAFE CONTROL ........................................ 17
IPDM E/R STATUS CONTROL ........................... 18
CAN Communication System Description .............. 18
CAN Communication Unit ...................................... 18
Function of Detecting Ignition Relay Malfunction ... 18
CONSULT-II Function (IPDM E/R) ......................... 19
CONSULT-II BASIC OPERATION ....................... 19
SELF-DIAG RESULTS ........................................ 19
DATA MONITOR ................................................. 19
ACTIVE TEST ..................................................... 20
Auto Active Test ..................................................... 21
DESCRIPTION .................................................... 21
OPERATION PROCEDURE ............................... 21
INSPECTION IN AUTO ACTIVE TEST MODE ... 22
Schematic .............................................................. 24
IPDM E/R Terminal Arrangement ........................... 25
Check IPDM E/R Power Supply and Ground Circuit ... 26
Inspection With CONSULT-II (Self-Diagnosis) ....... 27
Removal and Installation of IPDM E/R ................... 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28GROUND ................................................................... 29
Ground Distribution ................................................. 29
MAIN HARNESS ................................................. 29
ENGINE ROOM HARNESS(LH) ......................... 33
ENGINE ROOM HARNESS(RH) ......................... 35
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 36
ENGINE CONTROL HARNESS/QR ENGINE
MODELS ............................................................. 37
BODY HARNESS ................................................ 38
BODY NO. 2 HARNESS ..................................... 40
HARNESS ................................................................. 42
Harness Layout ...................................................... 42
HOW TO READ HARNESS LAYOUT ................. 42
OUTLINE ............................................................. 43
MAIN HARNESS ................................................. 44
ENGINE ROOM HARNESS(LH) ......................... 47
ENGINE ROOM HARNESS(RH) ......................... 49
ENGINE CONTROL HARNESS(VQ ENGINE) ... 51
ENGINE CONTROL HARNESS(QR ENGINE) ... 53
BODY HARNESS ................................................ 55
BODY NO. 2 HARNESS ..................................... 57
ROOM LAMP HARNESS .................................... 59
TAIL HARNESS ................................................... 60
FRONT DOOR HARNESS .................................. 61
REAR DOOR HARNESS .................................... 62
Wiring Diagram Codes (Cell Codes) ...................... 63
ELECTRICAL UNITS LOCATION ............................ 67
Electrical Units Location ......................................... 67
ENGINE COMPARTMENT .................................. 67
PASSENGER COMPARTMENT ......................... 68
LUGGAGE COMPARTMENT .............................. 70
HARNESS CONNECTOR ......................................... 71
Description .............................................................. 71
HARNESS CONNECTOR (TAB-LOCKING
TYPE) .................................................................. 71
HARNESS CONNECTOR (SLIDE-LOCKING
TYPE) .................................................................. 72
HARNESS CONNECTOR (LEVER LOCKING
TYPE) .................................................................. 73

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-17
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionBKS0024N

IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine room. It controls integrated relay via IPDM E/R control circuit.

IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control, oil
pressure switch signal, hood switch signal reception, etc.

It controls operation of each electrical part via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
FAIL-SAFE CONTROL

When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication recovers normally, it also returns to normal control.

Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Control system Transmit control unit Control part
Lamp control BCM

Headlamp (HI, LO)

Parking, license plate and tail lamps

Front fog lamp
Wiper control BCM Front wiper
Rear window defogger control BCM Rear window defogger
A/C compressor control ECM A/C compressor (magnet clutch)
Cooling fan control ECM Cooling fan
Horn control BCM Horn
Controlled system Fail-safe mode
Headlamp

With the ignition switch ON, low beam headlamp is ON.

With the ignition switch OFF, low beam headlamp is OFF.
Parking, license plate and tail lamps

With the ignition switch ON, parking, license plate and tail lamps are ON.

With the ignition switch OFF, parking, license plate and tail lamps are OFF.
Cooling fan

With the ignition switch ON, cooling fan HI operates.

With the ignition switch OFF, cooling fan stops.
Front wiperUntil the ignition switch is turned OFF, front wiper LO and HI remains in the same status it was
in just before fail−safe control was initiated.
Rear window defogger Rear window defogger is OFF.
A/C compressor A/C compressor is OFF.
Front fog lamp Front fog lamp is OFF.