belt NISSAN TEANA 2003 Owner's Guide

Page 972 of 3502

CO-20
[QR]
COOLING FAN

COOLING FANPFP:21140
Removal and InstallationBBS005A8
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-10, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-13, "
RADIATOR" .
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Remove battery and battery tray, and move fuse and fusible link block to aside. Refer to SC-4, "
BAT-
TERY" .
6. Remove mounting bolts to lift up and remove radiator cooling fan assembly.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure that fan motors operate normally.
NOTE:
Cooling fans are controlled by ECM. For details, refer to EC-218, "
DTC P1217 ENGINE OVER TEMPERA-
TURE" .
1. Cooling fan (RH) 2. Cooling fan (LH) 3. Fan shroud
4. Fan motor
PBIC2514E

Page 974 of 3502

CO-22
[QR]
WATER PUMP

WATE R P U M PPFP:21020
Removal and InstallationBBS005AA
REMOVAL
1. Drain engine coolant from radiator drain plug at the bottom of radiator and from water drain plug on engine
cylinder block. Refer to CO-10, "
Changing Engine Coolant" and EM-81, "CYLINDER BLOCK" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Remove the following parts.
Undercover and splash guard (RH)
Drive belt; Refer to EM-14, "DRIVE BELTS" .
Drive belt auto-tensioner; Refer to EM-15, "Removal and Installation of Drive Belt Auto-Tensioner" .
3. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
Water pump cannot be disassembled and should be replaced as a unit.
4. Remove water pump housing with the following procedure;
a. Remove alternator. Refer to SC-27, "
CHARGING SYSTEM" .
b. Remove oil level gauge and oil level gauge guide. Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Plug the oil level gauge guide opening to prevent oil pan from entering foreign materials.
c. Remove mounting bolts for water pipe.
d. Remove water pump housing.
5. Remove exhaust manifold and three way catalyst assembly. Refer to EM-23, "
EXHAUST MANIFOLD
AND THREE WAY CATALYST" .
6. Remove water pipe.
PBIC2253E
1. Water pump 2. Gasket 3. Gasket
4. Water pump housing 5. Gasket 6. Water pipe
7. O-ring

Page 976 of 3502

CO-24
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THERMOSTAT AND WATER CONTROL VALVE

THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationBBS005AB
REMOVAL
1. Drain engine coolant from radiator drain plug at the bottom of radiator and from water drain plug on engine
cylinder block. Refer to CO-10, "
Changing Engine Coolant" and EM-81, "CYLINDER BLOCK" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Disconnect radiator hose (lower) at water inlet side. Refer to CO-13, "
RADIATOR" .
3. Remove water inlet and thermostat.
4. Remove water control valve with the following procedure:
a. Disconnect radiator hose (upper) at water control valve housing (water outlet) side.
b. Disconnect harness connector from engine coolant temperature sensor.
c. Remove heater pipe and heater hose.
d. After removing water control valve housing (water outlet), remove water control valve.
1. Thermostat 2. O-ring 3. Water inlet
4. Water control valve 5. O-ring 6. Gasket
7. Water control valve housing (water outlet) 8. Washer 9. Engine coolant temperature sensor
10. Heater hose 11. O-ring 12. Heater pipe
13. Heater hose
PBIC3519E

Page 979 of 3502

PRECAUTIONS
CO-27
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[VQ]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BBS004WR
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Liquid GasketBBS004WS
REMOVAL OF LIQUID GASKET SEALING
After removing mounting nuts and bolts, separate the mating
surface using seal cutter (SST) and remove old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.
Tap seal cutter to insert it, and then slide it by tapping on the
side as shown in the figure.
In areas where seal cutter (SST) is difficult to use, use plastic
hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove old liquid gasket adhering to the liquid
gasket application surface and the mating surface.
Remove liquid gasket completely from the groove of the liquid
gasket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser (SST).
Use Genuine Liquid Gasket or equivalent.
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
PBIC0275E
PBIC0003E
PBIC2160E

Page 982 of 3502

CO-30
[VQ]
OVERHEATING CAUSE ANALYSIS

OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartBBS004WV
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant viscosity —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

Page 986 of 3502

CO-34
[VQ]
ENGINE COOLANT

ENGINE COOLANTPFP:KQ100
InspectionBBS004WY
LEVEL CHECK
Check if the reservoir tank engine coolant level is within the
“MIN” to “MAX” range when engine is cool.
Adjust the engine coolant level as necessary.
LEAK CHECK
To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter (SST).
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case engine coolant decreases, replenish radiator with engine coolant.
If anything is found, repair or replace damaged parts.
Changing Engine CoolantBBS004WZ
WARNING:
To avoid being scalded, do not change engine coolant when engine is hot.
Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.
Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Remove grommet from undercover.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When drain all of engine coolant in the system, open water drain plugs on cylinder block. Refer to
EM-229, "
DISASSEMBLY" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
SMA412B
Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC756AA
PBIC2512E

Page 989 of 3502

RADIATOR
CO-37
[VQ]
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RADIATORPFP:21400
Removal and InstallationBBS004X0
Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a turn to
release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove undercover.
2. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect harness connector from fan motors, and move harness to aside.
1. Reservoir tank 2. Reservoir tank cap 3. Reservoir tank hose
4. Mounting bracket 5. Mounting rubber (upper) 6. Radiator cap
7. Radiator 8. Radiator hose (upper) 9. Mounting rubber (lower)
10.A/T fluid cooler hose (VQ23DE)
CVT fluid cooler hose (VQ35DE)11. Radiator drain plug 12. O-ring
13. Radiator hose (lower) 14. Radiator cooling fan assembly
A.To water inlet and thermoatat assem-
blyB. To water outlet C. To transaxle
PBIC4711E

Page 996 of 3502

CO-44
[VQ]
COOLING FAN

COOLING FANPFP:21140
Removal and InstallationBBS004X4
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-34, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
2. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-37, "
RADIATOR" .
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Remove battery and battery tray, and move fuse and fusible link block to aside. Refer to SC-4, "
BAT-
TERY" .
6. Remove mounting bolts to lift up and remove radiator cooling fan assembly.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Installation is the reverse order of removal.
Cooling fans are controlled by ECM. For details, refer to EC-575, "DTC P1217 ENGINE OVER TEMPER-
ATURE" .
1. Cooling fan (RH) 2. Cooling fan (LH) 3. Fan shroud
4. Fan motor
PBIC2514E

Page 998 of 3502

CO-46
[VQ]
WATER PUMP

WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301].
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Remove undercover and splash guard (RH).
4. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
5. Remove drive belts. Refer to EM-128, "
DRIVE BELTS" .
6. Remove reservoir tank of radiator. Refer to CO-37, "
RADIATOR" .
7. Remove reservoir tank of power steering oil pump with piping connected, and move it to aside.
8. Support oil pan (lower) bottom with transmission jack.
9. Remove engine mounting insulator (RH) and engine mounting bracket (RH). Refer to EM-223, "
ENGINE
ASSEMBLY" .
1. Water pump 2. Timing chain tensioner (primary) 3. Chain tensioner cover
4. Water drain plug (front) 5. Water pump cover 6. O-ring
7. O-ring
PBIC2515E

Page 1002 of 3502

CO-50
[VQ]
WATER INLET AND THERMOSTAT ASSEMBLY

WATER INLET AND THERMOSTAT ASSEMBLYPFP:21200
Removal and InstallationBBS004X7
REMOVAL
1. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-34, "
Changing Engine Coolant" and CO-46, "WATER PUMP" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
2. Remove reservoir tank of radiator, and move it aside.
3. Disconnect radiator hose (lower) from water inlet and thermostat assembly.
4. Disconnect oil cooler water hose from water inlet and thermostat assembly. (VQ35DE)
5. Remove water inlet and thermostat assembly.
CAUTION:
Do not disassemble water inlet and thermostat assembly.
Replace them as a unit, if necessary.
1. Gasket 2. Water inlet and thermostat assembly 3. Radiator hose (lower)
4. Water hose
PBIC2517E
SLC962AB

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