engine NISSAN TEANA 2003 Service Manual

TIMING CHAIN
EM-191
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e. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns
smoothly.
17. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

EM-192
[VQ]
CAMSHAFT

CAMSHAFTPFP:13001
Removal and InstallationBBS004W1
REMOVAL
1. Remove engine assembly from vehicle, and separate front suspension member and transaxle from
engine. Refer to EM-223, "
ENGINE ASSEMBLY" .
1.Intake valve timing control solenoid
valve2. Gasket 3. Camshaft bracket (No. 2 to 4)
4. Seal washer 5. Camshaft (EXH) 6. Camshaft (INT)
7. Camshaft bracket (No. 1) 8. Dowel pin 9. Valve lifter
10. O-ring 11. Timing chain tensioner (secondary) 12. Spring
13. Plunger 14. Cylinder head (right bank) 15. Cylinder head (left bank)
16. O-ring 17.Camshaft position sensor (PHASE)
(right bank)18.Camshaft position sensor (PHASE)
(left bank)
PBIC2477E

CAMSHAFT
EM-193
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2. Install engine sub-attachment with engine stand shaft [SST: KV10117001 and KV10106500] to right side
of cylinder block, then lift engine, and mount it onto engine stand [SST: ST0501S000]. Refer to EM-228,
"CYLINDER BLOCK" .
3. Remove front timing chain case, camshaft sprocket, timing chain and rear timing chain case. Refer to EM-
173, "TIMING CHAIN" .
4. Remove camshaft position sensors (PHASE) (right and left
banks) from cylinder head back side.
CAUTION:

Handle carefully to avoid dropping and shocks.

Do not disassemble.

Do not allow metal powder to adhere to magnetic part at
sensor tip.

Do not place sensors in a location where they are
exposed to magnetism.
5. Remove intake valve timing control solenoid valves.

Discard intake valve timing control solenoid valve gaskets and
use new gaskets for installation.
6. Remove camshaft brackets.

Mark camshafts, camshaft brackets and bolts so they are placed in the same position and direction for
installation.

Equally loosen camshaft bracket bolts in several steps in the
reverse order as shown in the figure.
7. Remove camshafts.
8. Remove valve lifters.
KBIA1046E
SEM443GA
PBIC2050E

CAMSHAFT
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INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:

Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-427,
"SELF-DIAG RESULTS MODE" .

Check when engine ins cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-19, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-392, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake manifold control solenoid valve. Refer to EM-192, "
CAMSHAFT" .
4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.

Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from camshaft bracket (No. 1) oil hole. Refer to LU-17, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.

Clean oil groove if necessary. Refer to LU-17, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
PBIC2869E

EM-202
[VQ]
CAMSHAFT

Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Valve ClearanceBBS004W2
INSPECTION
In cases of removing/installing or replacing camshaft and valve-
related parts, or of unusual engine conditions due to changes in
valve clearance (found malfunctions during stating, idling or causing
noise), perform inspection as follows:
1. Remove rocker covers (right and left banks). Refer to EM-160, "
ROCKER COVER" .
2. Remove splash guard (RH).
3. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.

Rotate crankshaft pulley clockwise to align timing mark
(grooved line without color) with timing indicator.

Make sure that intake and exhaust cam noses on No. 1 cylin-
der (engine front side of right bank) are located as shown in
the figure.

If not, rotate crankshaft one revolution (360 degrees) and
align as shown in the figure.
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
SEM713A
SEM918G
SEM418G

CAMSHAFT
EM-203
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b. Use feeler gauge, measure the clearance between valve lifter
and camshaft.
Valve clearance:
Unit: mm (in)
*: Approximately 80°C (176°F)

By referring to the figure, measure the valve clearances at
locations marked “×” as shown in the table below (locations
indicated in the figure) with feeler gauge.

No. 1 cylinder at compression TDC
c. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 3 cylinder at
TDC of its compression stroke.
NOTE:

To align cylinder No.3 with the compression top dead center,
place matching marks (A) on the crank pulley (1) side and on
the cylinder block side at a point 240°counterclockwise from
the compression top dead center using the hex head of the
crank pulley mounting bolt as aguide.
SEM139D
Cold Hot * (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.017)
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 1 cylinder at
compression TDCEXH×
INT×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 1 cylinder at
compression TDCINT×
EXH×
PBIC2054E
PBIC4628J

EM-204
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CAMSHAFT


By referring to the figure, measure the valve clearances at
locations marked “×” as shown in the table below (locations
indicated in the figure).

No. 3 cylinder at compression TDC
d. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 5 cylinder at
TDC of compression stroke.
NOTE:

To align cylinder No.5 with the compression top dead center,
place matching marks (A) on the crank pulley (1) side and on
the cylinder block side at a point 240°counterclockwise from
the compression top dead center using the hex head of the
crank pulley mounting bolt as aguide.
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 3 cylinder at
compression TDCEXH×
INT×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 3 cylinder at
compression TDCINT×
EXH ×
PBIC2055E
PBIC4628J

EM-206
[VQ]
CAMSHAFT


Thickness of new valve lifter can be identified by stamp marks
on the reverse side (inside the cylinder).
VQ23DE
Available thickness of valve lifter: 27 sizes with range 6.66 to 7.18 mm (0.2622 to 0.2827 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to EM-258, "
Available Valve Lifter" .
VQ35DE
Available thickness of valve lifter: 27 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to EM-258, "
Available Valve Lifter" .
CAUTION:
Install identification letter at the end, “U” and “R”, at each of proper positions. (Be careful of
mis-installation between intake and exhaust)
5. Install selected valve lifter.
6. Install camshaft. Refer to EM-197, "
INSTALLATION" .
7. Manually rotate crankshaft pulley a few rotations.
8. Make sure that the valve clearances for cold engine are within the specifications by referring to the speci-
fied values. Refer to EM-202, "
INSPECTION" .
9. Install all removed parts in the reverse order of removal. Refer to EM-197, "
INSTALLATION" .
10. Warm up the engine, and check for unusual noise and vibration.
KBIA0119E
Stamp mark
Thickness
INT EXH
666U 6.66 mm
668U 6.68 mm
··
··
718U 7.18 mm
Stamp mark
Thickness
INT EXH
788U 788R 7.88 mm
790U 790R 7.90 mm
·· ·
·· ·
840U 840R 8.40 mm

OIL SEAL
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OIL SEALPFP:00100
Removal and Installation of Valve Oil SealBBS004W3
REMOVAL
1. Remove engine assembly from vehicle, and separate front suspension member and transaxle from
engine. Refer to EM-223, "
ENGINE ASSEMBLY" .
2. Install engine sub-attachment with engine stand shaft [SST: KV10117001 and KV10106500] to right side
of cylinder block, then lift engine, and mount it onto engine stand [SST: ST0501S000]. Refer to EM-228,
"CYLINDER BLOCK" .
3. Remove camshaft relating to valve oil seal to be removed. Refer to EM-192, "
CAMSHAFT" .
4. Remove valve lifters. Refer to EM-192, "
CAMSHAFT" .
5. Rotate crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent valve from dropping
into cylinder.
6. Remove valve collet.

Compress valve spring with valve spring compressor, attach-
ment, adapter (SST). Remove valve collet with magnet hand.
CAUTION:
When working, take care not to damage valve lifter holes.
7. Remove valve spring retainer and valve spring.
8. Remove valve oil seal using valve oil seal puller (SST).
INSTALLATION
1. Apply engine oil on new valve oil seal joint and seal lip.
2. Using valve oil seal drift (SST), press-fit valve seal to height “H”
shown in the figure.
NOTE:
Dimension “H”: Height measured before valve spring seat instal-
lation
3. Install in the reverse order of removal after this step.
PBIC1791E
PBIC1610E
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
PBIC1611E

EM-208
[VQ]
OIL SEAL

Removal and Installation of Front Oil SealBBS004W4
REMOVAL
1. Remove the following:

Right side front road wheel and tire.

Splash guard (RH)

Drive belts; Refer to EM-128, "DRIVE BELTS" .

Crankshaft pulley; Refer to EM-173, "TIMING CHAIN" .
2. Remove front oil seal using suitable tool.
CAUTION:
Be careful not to damage front timing chain case and crank-
shaft.
INSTALLATION
1. Apply engine oil to both oil seal lip and dust seal lip.
2. Install front oil seal.

Install front oil seal so that each seal lip is oriented as shown
in the figure.

Using suitable drift, press-fit until the height of front oil seal is
level with the mounting surface.
–Suitable drift: outer diameter 60 mm (2.36 in), inner diameter
50 mm (1.97 in).
CAUTION:

Be careful not to damage front timing chain case and
crankshaft.

Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Install in the reverse order of removal after this step.
Removal and Installation of Rear Oil SealBBS004W5
REMOVAL
1. Remove engine assembly from vehicle, and separate front suspension member and transaxle from
engine. Refer to EM-223, "
ENGINE ASSEMBLY" .
2. Install engine sub-attachment with engine stand shaft [SST: KV10117001 and KV10106500] to right side
of cylinder block, then lift engine, and mount it onto engine stand [SST: ST0501S000]. Refer to EM-228,
"CYLINDER BLOCK" .
3. Remove drive plate. Refer to EM-228, "
CYLINDER BLOCK" .
4. Remove oil pan (upper). Refer to EM-145, "
OIL PAN AND OIL STRAINER" .
SEM829E
SEM715A
SEM829E