fuel pressure NISSAN VERSA 2006 Workshop Service User Guide

EC-38Revision: June 2006
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2007 Versa
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionUBS00QBC
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WAR NIN G:
When conducting inspections below, be sure to observe the following:

Put a “CAUTION: FLAMMABLE” sign in workshop.

Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.

Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-81, "FUEL PRESSURE RELEASE" .
–Disconnect negative battery cable.

Always replace O-ring when the fuel gauge retainer is removed.

Do not kink or twist hose and tube when they are installed.

Do not tighten hose and clamps excessively to avoid damaging hoses.

After installation, run engine and check for fuel leaks at connection.

Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1387E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-39
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Revision: June 20062007 Versa
Diagnostic ProcedureUBS00QBD
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-42, "
Component Inspection" .
OK or NG
OK >>INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
PBIB1213E

EC-40Revision: June 2006
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2007 Versa
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling EVAP vapor cut valve for clogging, kink, loose-
ness and improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6. CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
PBIB1213E

EC-42Revision: June 2006
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2007 Versa
Component InspectionUBS00QBE
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-9, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
1. Filler tube 2. Recirculation line 3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
BBIA0694E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-43
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Revision: June 20062007 Versa
Without CONSULT-II
1. Remove fuel tank. Refer to FL-9, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
1. Filler tube 2. Recirculation line 3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
BBIA0694E

BASIC SERVICE PROCEDURE
EC-81
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Revision: June 20062007 Versa
Fuel Pressure CheckUBS00QOB
FUEL PRESSURE RELEASE
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).

: Vehicle front
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because C11 models do not have fuel return system.

The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.

Be careful not to scratch or put debris around connection area when servicing, so that the quick
connector maintains sealability with O-rings inside.

Do not perform fuel pressure check with electrical systems operating (i.e. lights, rear defogger, A/
C, etc.) Fuel pressure gauge may indicate false readings due to varying engine load and changes
in manifold vacuum.
1. Release fuel pressure to zero. Refer to EC-81, "
FUEL PRESSURE RELEASE" .
2. Prepare fuel hose for fuel pressure check B and fuel tube
adapter (KV10118400) D, then connect fuel pressure gauge A.

: To quick connector

: To fuel tube (engine side)

C: Clamp

Use suitable fuel hose for fuel pressure check (genuine NIS-
SAN fuel hose without quick connector).

To avoid unnecessary force or tension to hose, use moder-
ately long fuel hose for fuel pressure check.

Do not use the fuel hose for checking fuel pressure with dam-
age or cracks on it.

Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer to EM-18, "
INTAKE MANIFOLD" .
SEF 2 14 Y
PBIB2958E
PBIB2982E

EC-82Revision: June 2006
BASIC SERVICE PROCEDURE
2007 Versa

Do not twist or kink fuel hose because it is plastic hose.
4. Connect fuel hose for fuel pressure check (1) to fuel tube
(engine side) with clamp (2) as shown in the figure.

No.2 spool (5)

Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.

Apply proper amount of gasoline between top of the fuel tube
(3) and No.1 spool (4).

Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.

Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).

When reconnecting fuel line, always use new clamps.

Use a torque driver to tighten clamps.

Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).

Make sure that clamp screw does not contact adjacent parts.
5. Connect fuel tube adapter to quick connector.

A: Fuel pressure gauge

B: Fuel hose for fuel pressure check
6. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
7. Turn ignition switch ON and check for fuel leakage.
8. Start engine and check for fuel leakage.
9. Read the indication of fuel pressure gauge.

Do not perform fuel pressure check with system operating.
Fuel pressure gauge may indicate false readings.

During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
10. If result is unsatisfactory, go to next step.
11. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
12. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
13. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure
to zero. Refer to EC-81, "
FUEL PRESSURE RELEASE" . Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)
PBIB2983E
BBIA0695E

EC-90Revision: June 2006
TROUBLE DIAGNOSIS
2007 Versa
2
P0031 P0032 Air fuel ratio (A/F) sensor 1 heater

P0037 P0038 Heated oxygen sensor 2 heater

P0075 Intake valve timing control solenoid valve

P0130 P0131 P0132 P0133 P2A00 Air fuel ratio (A/F) sensor 1

P0137 P0138 P0139 Heated oxygen sensor 2

P0441 EVAP control system purge flow monitoring

P0443 P0444 P0445 EVAP canister purge volume control solenoid valve

P0447 P0448 EVAP canister vent control valve

P0451 P0452 P0453 EVAP control system pressure sensor

P1217 Engine over temperature (OVERHEAT)

P1805 Brake switch

P2100 P2103 Throttle control motor relay

P2101 Electric throttle control function

P2118 Throttle control motor
3

P0011 Intake valve timing control

P0171 P0172 Fuel injection system function

P0300 - P0304 Misfire

P0420 Three way catalyst function

P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)

P0455 EVAP control system (GROSS LEAK)

P0506 P0507 Idle speed control system

P0710 P0715 P0720 P0725 P0731 P0732 P0733 P0734 P0740 P0744 P0745 P0746 P0750 P0755 P0776 P0778
P0840 P0845 P1705 P1740 P1760 P1777 P1778 A/T or CVT related sensors, solenoid valves and switches

P1148 Closed loop control

P1421 Cold start control

P1564 ASCD steering switch

P1572 ASCD brake switch

P1574 ASCD vehicle speed sensor

P1715 Turbine revolution sensor (A/T), Primary speed sensor (CVT)

P2119 Electric throttle control actuator Priority Detected items (DTC)

EC-92Revision: June 2006
TROUBLE DIAGNOSIS
2007 Versa
Symptom Matrix ChartUBS00PKH
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-570
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4EC-81
Fuel injector circuit 1 1 2 3 2 2 2 2EC-564
Evaporative emission system 3 3 4 4 4 4 4 4 4 4EC-31
Air Positive crankcase ventilation sys-
tem
334444444 41EC-44
Incorrect idle speed adjustment 1 1 1 1 1EC-70
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-499,
EC-511
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-70
Ignition circuit 1 1 2 2 2 2 2 2EC-576
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3EC-144
Mass air flow sensor circuit
1
122
222 2EC-178,
EC-187
Engine coolant temperature sensor circuit
333EC-200,
EC-212
Air fuel ratio (A/F) sensor 1 circuitEC-220
,
EC-227
,
EC-233
,
EC-239
,
EC-540
Throttle position sensor circuit
22EC-206
,
EC-302
,
EC-460
,
EC-462
,
EC-526
Accelerator pedal position sensor circuit 3 2 1EC-430
,
EC-513
,
EC-519
,
EC-532
Knock sensor circuit 2 3EC-315
Crankshaft position sensor (POS) circuit 2 2EC-319
Camshaft position sensor (PHASE) circuit 3 2EC-327
Vehicle speed signal circuit 2 3 3 3EC-421
ECM 22333333333EC-427

TROUBLE DIAGNOSIS
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Revision: June 20062007 Versa
*: Models with A/C.
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-173
Park/neutral position (PNP) switch circuit 3 3 3 3 3EC-436
Refrigerant pressure sensor circuit* 2 3 3 4EC-586
Electrical load signal circuit 3EC-562
Air conditioner circuit* 2 2 3 3 3 3 3 3 3 3 2MTC-24
ABS actuator and electric unit (control unit) 4BRC-8
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5EM-33
Vapor lock—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—