NISSAN VERSA 2006 Workshop Service Repair Manual

AT-238
A/T SHIFT LOCK SYSTEM
Revision: June 20062007 Versa
5. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch harness connector
terminals 3 and 4.
Check stop lamp switch after adjusting brake pedal. Refer to
BR-6, "
BRAKE PEDAL" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
Check the following. If any items are damaged, repair or replace damaged parts.

Harness for short or open between ignition switch and stop lamp switch harness connector

Harness for short or open between stop lamp switch harness connector and A/T device harness connec-
tor

10A fuse [No.3, located in the fuse block (J/B)]

Ignition switch, Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
7. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness connector termi-
nal 6 and ground.
4. Connect A/T device harness connector.
OK or NG
OK >> Replace shift lock solenoid and park position switch
assembly.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
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Continuity should exist.
SCIA5000E

KEY INTERLOCK CABLE
AT-239
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KEY INTERLOCK CABLEPFP:34908
Removal and InstallationUCS005VQ
COMPONENTS
REMOVAL
CAUTION:
Make sure that parking brake is applied before removal and installation.
1. Place the selector lever in the “N” position.
2. Remove the selector lever knob. Refer to AT-233, "
Selector Lever Knob Removal and Installation" .
3. Remove the center console assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Slide the slider (A) toward the casing cap (B) while pressing tabs
(C) on the slider to separate the slider (A) from the adjust holder
(D).
5. Remove the casing cap (B) from the cable bracket on the control
device assembly.
6. Remove the key interlock cable from the key interlock rod (E).
1. Key interlock cable 2. Key cylinder 3. Control device assembly
A. Lock plate B. Holder C. Clip
D. Slider E. Key interlock rod F. Adjust holder
G. C a s i n g c a p
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AT-240
KEY INTERLOCK CABLE
Revision: June 20062007 Versa
7. Remove steering column cover (upper and lower) and instru-
ment lower finisher. Refer to IP-10, "
INSTRUMENT PANEL
ASSEMBLY" .
8. Pull out the lock plate (A) from the holder (B).
9. Remove the key interlock cable (1) from the key cylinder (2).
10. Remove the clip (A), and then remove the key interlock cable
(1).
INSTALLATION
CAUTION:

Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.

After installing key interlock cable to control device assembly, make sure that casing cap and
bracket are firmly secured in their positions.
1. Place the selector lever in the “P” position.
2. Turn ignition switch to “ACC” or “ON” position.
3. Set the key interlock cable (1) to the key cylinder (2).
4. Install the lock plate (A) to the holder (B).
5. Turn ignition switch to “LOCK” position.
6. Temporarily install the adjust holder (A) to the key interlock rod
(B).
7. Install the casing cap (C) to the cable bracket (D) on the control
device assembly.
CAUTION:

Do not bend or twist key interlock cable excessively
when installing.

After installing key interlock cable to cable bracket (D) on
control device assembly, make sure casing cap (C) is
firmly secured in cable bracket (D) on control device
assembly.

If casing cap (C) is loose [less than 39.2 N (4.0 kg, 8.8 lb) removing force], replace key interlock
cable.
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KEY INTERLOCK CABLE
AT-241
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8. Slide the slider (A) toward the key interlock rod (D) while press-
ing the pull lock (B) down to securely connect the adjust holder
(C) with the key interlock rod (D).
CAUTION:

Do not press tabs when holding slider (A).

Do not apply any side to side force to key interlock rod
(D) when sliding slider (A).
9. Secure the key interlock cable (1) with the clip (A).
10. Install steering column cover (upper and lower) and instrument
lower finisher. Refer to IP-10, "
INSTRUMENT PANEL ASSEM-
BLY" .
11. Install the center console assembly. Refer to IP-10, "
INSTRU-
MENT PANEL ASSEMBLY" .
12. Install the selector lever knob. Refer to AT-233, "
Selector Lever
Knob Removal and Installation" .
13. Check shift lock system. Refer to AT-235, "
Description" .
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AT-242
ON-VEHICLE SERVICE
Revision: June 20062007 Versa
ON-VEHICLE SERVICEPFP:00000
Control Valve Assembly and AccumulatorsUCS005VR
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery negative terminal.
2. Remove engine under cover and fender protector (LH). Refer to EI-22, "
Removal and Installation" .
3. Drain the A/T fluid. Refer to AT-16, "
A/T FLUID" .
4. Remove oil pan and oil pan gasket.
5. Check for foreign materials in oil pan to help determine cause of
malfunction. If the ATF is very dark, smell burned or contains for-
eign particles, friction material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.

If ATF contains frictional material (clutch, bands, etc.),
replace radiator and flush cooler line using cleaning sol-
vent and compressed air after repair of A/T. Refer to CO-
11, "RADIATOR" .
6. Remove magnets from oil pan.
1. A/T 2. O-ring 3. Return spring
4. Control valve assembly 5. Oil pan gasket 6. Oil pan
7. Drain plug gasket 8. Drain plug 9. Magnet
10. Oil pan fitting bolt 11. Snap ring 12. O-ring
13. Servo release accumulator piston 14. N-D accumulator piston 15. O-ring
16. Return spring 17. Lip seal
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ON-VEHICLE SERVICE
AT-243
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Revision: June 20062007 Versa
7. Disconnect terminal cord assembly harness connector.
8. Remove snap ring from terminal body.
9. Remove terminal cord assembly by pushing terminal body into
transaxle case.
10. Remove control valve assembly bolts (A), (B) and (C).
Bolt length, number and location:
11. Remove control valve assembly from transaxle case.
CAUTION:
Be careful not to drop manual valve and servo release accumulator return spring.
12. Remove manual valve from control valve assembly.
CAUTION:
Be careful not to drop manual valve.
13. Remove O-ring from terminal body.
14. Disassemble and inspect control valve assembly if necessary.
Refer to AT-293, "
Control Valve Assembly" , AT- 3 0 2 , "Control
Valve Upper Body" and AT-306, "Control Valve Lower Body" .
15. Remove servo release accumulator piston and N-D accumulator
piston by applying compressed air if necessary.
CAUTION:
Hold each piston with lint-free cloth.
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Bolt symbol A B C
Bolt length “ ” mm (in)
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
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AT-244
ON-VEHICLE SERVICE
Revision: June 20062007 Versa
a. Apply compressed air to the oil hole as shown, and remove
servo release accumulator piston from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. To avoid this cover the area with
lint-free cloth and blow air little by little.
b. Apply compressed air to the oil hole as shown, and remove N-D
accumulator piston and return spring from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. To avoid this cover the area with
lint-free cloth and blow air little by little.
c. Remove O-rings (1) from servo release accumulator piston (2)
and N-D accumulator piston (3).
CAUTION:
Wrap the removed servo release accumulator piston (2) and
N-D accumulator piston (3) in a lint-free cloth.
16. Remove lip seals (1) from transaxle case.
SAT0 1 9DA
SAT0 2 0D
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ON-VEHICLE SERVICE
AT-245
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Inspection

Inspect the sliding surfaces of each accumulator piston and
transaxle case, and replace if damaged or dented.
(1): Servo release accumulator piston
(2): N-D accumulator piston

Inspect the sliding surfaces of manual valve and valve body, and
replace if damaged or dented.

Inspect each return spring, and replace if damaged, deformed or
worn. Refer to AT-380, "
Accumulator" for free length (L1 ) and
length (L
2 ).
(1): Return spring (Servo release accumulator)
(2): Return spring (N-D accumulator)
CAUTION:
Do not remove spring retainer (3).
Installation
Installation is in the reverse order of removal.
CAUTION:

Completely remove all moisture, oil and old gasket from the oil pan gasket mounting surface of
transaxle case and oil pan.

Do not reuse O-rings, lip seals, oil pan gasket and oil pan bolts.

Apply ATF to manual valve, O-rings, lip seals and sliding surfaces of the transaxle case.
NOTE:

Set manual shaft in “N” position, then align manual plate (1) with
groove in manual valve (2).

After installing control valve assembly to transaxle case, make
sure that selector lever can be moved to all positions.

After completing installation, check for A/T fluid leakage and A/T
fluid level. Refer to AT- 1 6 , "
Checking A/T Fluid" .
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AT-246
ON-VEHICLE SERVICE
Revision: June 20062007 Versa
Park/Neutral Position (PNP) SwitchUCS005VS
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery negative terminal.
2. Remove air duct (inlet). Refer to EM-16, "
AIR CLEANER AND AIR DUCT" .
3. Remove control cable (1) from manual shaft. Refer to AT-230,
"CONTROL CABLE COMPONENTS" .
4. Disconnect PNP switch harness connector (2).
5. Remove PNP switch bolts.
6. Set manual shaft in “P” position.
7. Remove PNP switch from A/T.
Installation
Installation is in the reverse order of removal.
NOTE:

Align PNP switch position when installing.

After installation is completed, adjust and check the PNP switch and A/T position. Refer to AT-247,
"PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT" , AT-233, "Adjustment of A/T Position"
and AT-234, "Checking of A/T Position" .

After installation is completed, check continuity of PNP switch. Refer to AT-191, "PNP SWITCH" .
1. A/T 2. PNP switch
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ON-VEHICLE SERVICE
AT-247
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PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT
1. Remove air duct (inlet). Refer to EM-16, "AIR CLEANER AND AIR DUCT" .
2. Set selector lever and manual shaft (1) in “N” position.
3. Remove control cable from manual shaft (1). Refer to AT-230,
"CONTROL CABLE COMPONENTS"
4. Loosen PNP switch bolts.
:Bolt (3)
5. Insert the pin (3) [4 mm (0.16 in) dia.] straight into manual shaft
(1) adjustment hole.
6. Rotate PNP switch (2) until the pin (3) can also be inserted
straight into hole in PNP switch (2).
7. Tighten PNP switch bolts to the specified torque. Refer to AT-
246, "COMPONENTS" .
8. Remove the pin (3) from adjustment hole after adjusting PNP switch (2).
9. Install the control cable. Refer to AT-230, "
CONTROL CABLE COMPONENTS" .
10. Adjust and check A/T position. Refer to AT-233, "
Adjustment of A/T Position" and AT- 2 3 4 , "Checking of A/
T Position" .
11. Check continuity of PNP switch (2). Refer to AT-191, "
PNP SWITCH" .
12. Install the air duct (inlet). Refer to EM-16, "
AIR CLEANER AND AIR DUCT" .
Revolution SensorUCS005VT
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery negative terminal.
2. Remove air duct (inlet), air duct and air cleaner case. Refer to EM-16, "
AIR CLEANER AND AIR DUCT" .
WCIA0654E
1. A/T 2. Revolution sensor
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