NISSAN VERSA 2006 Workshop Service Repair Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
PS-17
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Steering WheelEGS00150
Steering AngleEGS00151
Steering ColumnEGS00152
Steering Outer Socket and Inner SocketEGS00153
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 - 35 mm (0 - 1.38 in)
Steering wheel turning force Less than 36 N (3.7 kg-f, 8.2 lb-f)
Inner wheel
Degree minute (Decimal degree)Minimum 35° 00′ (35.0°)
Nominal 38° 00′ (38.0°)
Maximum 39° 00′ (39.0°)
Outer wheel
Degree minute (Decimal degree)33° 00′ (33.0°)
Steering column length “L”Minimum 462.1 mm (18.19 in)
Nominal 464.1 mm (18.27 in)
Maximum 466.1 mm (18.35 in)
Steering column assembly rotating torque 0 - 2.1 N·m (0 - 0.21 kg-m, 0 - 18 in-lb)
Tilt operating range20 mm (0.79 in)
SGIA1293E
Steering gear typeR24K
Outer socket ball studSwinging torque 0.3 - 2.9 N·m (0.03 - 0.29 kg-m, 3.0 - 25 in-lb)
Measurement on spring balance
Measuring point: ball stud upper side6.0 - 58 N (0.61 - 5.91 kg-f, 1.35 - 13.03 lb-f)
Axial end play 0.5 mm (0.020 in) or less
Inner socket ball jointSwinging torque 0.5 - 5.0 N·m (0.06 - 0.51 kg-m, 5 - 44 in-lb)

Measurement on spring balance

Measuring point at *mark shown4.3 - 43.5 N (0.44 - 4.44 kg-f, 0.97 - 9.79 lb-f)
Axial end play 0.2 mm (0.008 in) or less
Inner socket length “L”57.8 mm (2.276 in)
SGIA0950E

PS-18
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
Steering GearEGS00154
Steering gear modelR24K
Rack neutral position, dimension “L” (rack stroke) 65.0 mm (2.559 in)
Pinion rotating torque
standardAround neutral position
(within ± 100°) Average A0.3 - 1.5 N·m (0.03 - 0.15 kg-m, 3 - 13 in-lb)
Maximum variation C 1.86 N·m (0.19 kg-m, 16 in-lb)
WGIA0185E
MGIA0017E

RAX-1
REAR AXLE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION RAX
A
B
RAX
Revision: June 20062007 Versa PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
WHEEL HUB .............................................................. 4
On-Vehicle Inspection and Service .......................... 4REAR WHEEL BEARING INSPECTION ............... 4
Removal and Installation .......................................... 4
COMPONENTS ..................................................... 4
REMOVAL ............................................................. 4
INSPECTION AFTER REMOVAL ......................... 5
INSTALLATION ..................................................... 5
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 6
Wheel Bearing .......................................................... 6

RAX-2
PREPARATION
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Commercial Service ToolsEDS003QY
Tool name Description
Power tool Removing wheel nuts
PBIC0190E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
RAX-3
C
E
F
G
H
I
J
K
L
MA
B
RAX
Revision: June 20062007 Versa
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS003QZ
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
RAX-4—
RAX-4
NVH in RAX and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Parts interference
Wheel bearing damage
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
Symptom REAR AXLENoise×× ×××××
Shake×× ×××××
Vibration×× ×× ×
Shimmy×× ×××××
Judder× ×××××
Poor quality ride or handling××××××

RAX-4
WHEEL HUB
Revision: June 20062007 Versa
WHEEL HUBPFP:43202
On-Vehicle Inspection and ServiceEDS003R0

Check the axle and suspension parts for excessive play, wear, or damage.

Shake each rear wheel to check for excessive play as shown.
REAR WHEEL BEARING INSPECTION

Move wheel hub and bearing assembly in the axial direction by hand. Make sure the axial end play is
within specification.

Check that the wheel hub bearing operates smoothly.

Replace the wheel hub assembly if the axial end play exceeds specification, or if the wheel bearing does
not turn smoothly. Refer to RAX-4, "
Removal and Installation" .
CAUTION:
The wheel hub assembly does not require maintenance. If any of the following symptoms are
noted, replace the wheel hub assembly.

Growling noise is emitted from the wheel hub bearing during operation.

Wheel hub bearing drags or turns roughly.
Removal and InstallationEDS003R1
COMPONENTS
REMOVAL
1. Remove tires from vehicle using power tool.
2. Remove wheel sensor from wheel hub and bearing assembly. Refer to BRC-33, "
WHEEL SENSORS" .
SM A52 5A
Axial end play : 0.05 mm (0.002 in) or less
1. Rear suspension beam 2. Back plate 3. Wheel hub and bearing assembly
WDIA0360E

WHEEL HUB
RAX-5
C
E
F
G
H
I
J
K
L
MA
B
RAX
Revision: June 20062007 Versa
CAUTION:
Do not pull on wheel sensor harness.
3. Remove the drum brake assembly. Refer to BR-31, "
Removal and Installation of Drum Brake Assembly" .
4. Remove wheel hub and bearing assembly bolts, and then remove wheel hub and bearing assembly from
vehicle.
5. If necessary remove back plate, following procedure.
1. Remove parking brake rear cable from back plate. Refer to PB-4, "
PARKING BRAKE CONTROL" .
2. Separate brake tube from wheel cylinder. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
INSPECTION AFTER REMOVAL
Check for any deformity, cracks, or other damage on the wheel hub assembly, replace if necessary.
CAUTION:
The wheel hub assembly does not require maintenance. If any of the following symptoms are noted,
replace the wheel hub assembly.

Growling noise is emitted from the wheel hub bearing during operation.

Wheel hub bearing drags or turns roughly.
INSTALLATION
Installation is in the reverse order of removal.

RAX-6
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingEDS003R2
Axial end play0.05 mm (0.002 in) or less

RF-1
ROOF
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION RF
A
B
RF
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................ 10
OUTLINE ............................................................. 10
OPERATION ....................................................... 10
CAN Communication System Description .............. 12Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Values for BCM .............. 15
Terminals and Reference Values for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 15
CONSULT-II Function (BCM) ................................. 16
CONSULT-II START PROCEDURE .................... 16
Work Support .......................................................... 16
Active Test .............................................................. 16
Data Monitor ........................................................... 16
Trouble Diagnosis Chart by Symptom .................... 17
BCM Power Supply and Ground Circuit Check ...... 17
Sunroof Switch System Check ............................... 17
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 19
Door Switch Check ................................................. 20
Removal and Installation ........................................ 22
SUNROOF UNIT ASSEMBLY ............................. 24
GLASS LID .......................................................... 25
SUNSHADE ........................................................ 26
WIND DEFLECTOR ............................................ 26
SUNROOF MOTOR ASSEMBLY ........................ 26
LINK ASSEMBLY ................................................ 27
Fitting Adjustment ................................................... 28
GAP ADJUSTMENT ............................................ 28
HEIGHT ADJUSTMENT ...................................... 28
Inspection ............................................................... 29
WIND DEFLECTOR ............................................ 29
LINK ASSEMBLY AND WIRE ............................. 29
WEATHERSTRIP ................................................ 29
DRAIN HOSES .................................................... 30

RF-2
PRECAUTIONS
Revision: June 20062007 Versa
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS0095R
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions EIS0095S

Disconnect both battery cables in advance.

Do not tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

When removing or disassembling any part, be careful not to damage or deform it. Protect parts which may
get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.