engine NISSAN VERSA 2006 Workshop Service Repair Manual

CVT-200
CVT SHIFT LOCK SYSTEM
Revision: June 20062007 Versa
5. CHECK POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between CVT device harness connector terminal
5 and ground.
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.
6. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch harness connector
terminals 3 and 4.
Check stop lamp switch after adjusting brake pedal. Refer to
BR-6, "
BRAKE PEDAL" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. DETECT MALFUNCTIONING ITEM
Check the following. If any items are damaged, repair or replace damaged parts.

Harness for short or open between ignition switch and stop lamp switch harness connector

Harness for short or open between stop lamp switch harness connector and CVT device harness connec-
tor

10A fuse [No.3, located in the fuse block (J/B)]

Ignition switch, Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts. Voltage:
Brake pedal depressed: Battery voltage
Brake pedal released: 0V
SCIA7935E
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
SCIA2126E

TRANSAXLE ASSEMBLY
CVT-207
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TRANSAXLE ASSEMBLYPFP:32020
Removal and InstallationUCS0064V
COMPONENTS
REMOVAL
1. Remove the engine and transaxle as an assembly. Refer to EM-73, "Removal and Installation" .
2. Disconnect the secondary speed sensor connector (A) and CVT
unit connector (B). Refer to CVT-11, "
Removal and Installation
Procedure for CVT Unit Connector" .
3. Remove the harness from the transaxle.
1. CVT fluid level gauge 2. CVT fluid charging pipe 3. O-ring
4. Copper washer 5. Fluid cooler tube 6. Transaxle assembly
7. Engine mounting bracket (LH) 8. Air breather hose A. Refer to CVT-208, "
INSTALLA-
TION" .
WCIA0614E
WCIA0615E

CVT-208
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
4. Remove the four drive plate to torque converter nuts.
NOTE:
Rotate the crankshaft clockwise as viewed from front of engine
for access to drive plate to torque converter nuts.
5. Put matching marks on the drive plate and torque converter alignment stud.
CAUTION:
For matching marks, use paint. Never damage the drive plate or torque converter.
6. Remove the transaxle to engine and engine to transaxle bolts.
7. Separate the transaxle from the engine.
8. If necessary, remove the following from the transaxle:

CVT fluid charging pipe

Engine mounting bracket (LH)

Fluid cooler tubes

Air breather hose

Any necessary brackets
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

When replacing an engine or transmission you must make sure any dowels are installed correctly
during re-assembly.

Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.

Do not reuse O-rings and copper washers.

When turning crankshaft, turn it clockwise as viewed from the front of the engine.

When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be
sure to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-37, "
TIMING
CHAIN" .

After converter is installed to drive plate, rotate crankshaft several turns to check that transaxle
rotates freely without binding.

When installing the torque converter to the transaxle measure
distance A.
WCIA0616E
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E

TRANSAXLE ASSEMBLY
CVT-209
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CVT
Revision: June 20062007 Versa

When installing the cooler outlet tube (1) to the transaxle assem-
bly (2), align the cooler tube bracket (A) against the transaxle as
shown.

When installing the transaxle to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter alignment stud.

When securing the transaxle to the engine, attach the bolts in
accordance with the following standard.

When installing the drive plate to torque converter nuts, tighten
them temporarily. Then tighten the nuts to the specified torque.

After completing installation check for fluid level, fluid leakage, and the positions of CVT. Refer to CVT-16,
"Checking CVT Fluid" , CVT-195, "Adjustment of CVT Position" and CVT-196, "Checking of CVT Posi-
tion" .

When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-9, "Service After Replacing
TCM and Transaxle Assembly" .
WCIA0618E
Bolt No. 1 (Transaxle to engine) 2 (Engine to transaxle)
Number of bolts 2 7
Bolt length
“A” mm (in)55 (2.17) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62 (6.3, 46)
WCIA0619E
Converter nuts: : 51 N·m (5.2 kg-m, 38 ft-lb)
WCIA0616E

CVT-210
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsUCS0064W
*1: Refer to MA-11, "Fluids and Lubricants" .
Vehicle Speed When Shifting GearsUCS0064X
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
Stall SpeedUCS0064Y
Line PressureUCS0064Z
*: Reference values
Solenoid ValvesUCS00650
Applied model MR18DE engine
CVT modelRE0F08A
CVT assembly Model code number 1XB6B
Transmission gear ratio“D” position Variable
Reverse 2.689
Final drive 5.473
Recommended fluid NISSAN CVT Fluid NS-2*1
Fluid capacity 8.3 liter (8-3/4 US qt, 7-1/4 Imp qt)
CAUTION:

Use only Genuine NISSAN CVT Fluid NS-2. Do not mix with other fluid.

Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and CVT durability, and may
damage the CVT, which is not covered by the warranty.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
MR18DE8/8“D” position
Overdrive-off mode
“L” position 3,600 - 4,400 4,400 - 5,200
2/8“D” position 1,400 - 2,400 1,500 - 2,500
Overdrive-off mode 2,200 - 3,000 2,800 - 3,600
“L” position 3,200 - 4,000 3,900 - 4,700
Stall speed 2,300 - 3,200 rpm
Engine speed Line pressure kPa (kg/cm
2 , psi)
“R”, “D” and “L” positions
At idle 650 (6.63, 94.3)
At stall 4,250 (43.35, 616.3)*
Name Resistance (Approx.) Terminal
Pressure control solenoid valve B (secondary
pressure solenoid valve)
2.5 - 5.0 Ω3
Pressure control solenoid valve A (line pressure
solenoid valve)2
Torque converter clutch solenoid valve
5 - 20 Ω12
Lock-up select solenoid valve13

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
A
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DI
Revision: June 20062007 Versa PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tool ......................................... 4
COMBINATION METERS ........................................... 5
Component Parts and Harness Connector Location ..... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
SPEEDOMETER ................................................... 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
ODO/TRIP METER ............................................... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ...................................................................... 6
Arrangement of Combination Meter ......................... 7
Internal Circuit .......................................................... 8
Wiring Diagram — METER — .................................. 9
Combination Meter Harness Connector Terminal
Layout .....................................................................11
Terminals and Reference Value for Combination
Meter .......................................................................11
Self-Diagnosis Mode of Combination Meter ........... 13
SELF-DIAGNOSIS MODE FUNCTION ............... 13
OPERATION PROCEDURE ............................... 13
CONSULT-II Function (METER) ............................. 14
CONSULT-II START PROCEDURE .................... 14
SELF-DIAGNOSTIC RESULTS .......................... 14
DATA MONITOR ................................................. 15
Trouble Diagnosis .................................................. 17
HOW TO PERFORM TROUBLE DIAGNOSIS ... 17
PRELIMINARY CHECK ...................................... 17
Symptom Chart ...................................................... 17
Power Supply and Ground Circuit Inspection ........ 17
Vehicle Speed Signal Inspection ............................ 18
WITH ABS ........................................................... 18
WITHOUT ABS OR CVT ..................................... 19
WITH CVT, WITHOUT ABS ................................ 19Engine Speed Signal Inspection ............................. 20
Fuel Level Sensor Signal Inspection ...................... 20
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies ...................................................................... 22
Fuel Gauge Does Not Move to Full position ........... 22
DTC [U1000] CAN Communication Circuit ............. 22
Electrical Components Inspection .......................... 23
FUEL LEVEL SENSOR UNIT CHECK ................ 23
Removal and Installation ........................................ 23
COMBINATION METER ...................................... 23
WARNING LAMPS .................................................... 24
Schematic ............................................................... 24
Wiring Diagram — WARN — .................................. 25
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 34
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 35
Component Inspection ............................................ 36
OIL PRESSURE SWITCH ................................... 36
A/T INDICATOR ........................................................ 37
System Description ................................................. 37
Wiring Diagram — AT/IND — ................................. 38
A/T Indicator Does Not Illuminate ........................... 40
CVT INDICATOR ....................................................... 42
System Description ................................................. 42
Wiring Diagram — CVTIND — ............................... 43
CVT Indicator Does Not Illuminate ......................... 45
WARNING CHIME ..................................................... 47
Component Parts and Harness Connector Location ... 47
System Description ................................................. 47
POWER SUPPLY AND GROUND CIRCUIT ....... 47
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ............................................ 48
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 48
LIGHT WARNING CHIME ................................... 48
Wiring Diagram — CHIME — ................................. 50
Terminals and Reference Values for BCM .............. 52
CONSULT-II Function (BCM) ................................. 52
CONSULT-II START PROCEDURE .................... 52

DI-6
COMBINATION METERS
Revision: June 20062007 Versa

through grounds M57 and M61.
SPEEDOMETER
With ABS
The ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via
CAN communication lines.
Without ABS or CVT
The vehicle speed sensor provides a vehicle speed signal to the combination meter for speedometer indica-
tion.
With CVT, Without ABS
The TCM provides a vehicle speed signal to the combination meter via CAN communication lines.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm). The ECM provides an engine speed
signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied

to combination meter terminal 24

through fuel level sensor unit and fuel pump terminal 5

through fuel level sensor unit and fuel pump terminal 2

from combination meter terminal 6.
ODO/TRIP METER
The vehicle speed signal and the memory signals from the meter memory circuit are processed by the combi-
nation meter and the mileage is displayed.
How to Change the Display
Refer to Owner's Manual for odo/trip meter operating instructions.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-4, "SYSTEM DESCRIPTION" .
WKIA5370E
SKIB6904E

DI-12
COMBINATION METERS
Revision: June 20062007 Versa
13 B Illumination control switch (-) — —Refer to LT-108, "ILLUMINATION
OPERATION BY LIGHTING SWITCH" .
17 GWasher fluid level switch
(Canada models)ONWasher fluid level low 0
Washer fluid level normal Battery voltage
21
BGround — — 0 22
23
24 V Fuel level sensor ground (-) ON — 0
26 BVehicle speed sensor ground
(without ABS or CVT)ON — 0
27 G Battery power supply OFF — Battery voltage
28 SB Ignition switch ON or START ON — Battery voltage
29 GR Seat belt buckle switch RH ONUnfastened (ON) 0
Fastened (OFF) Battery voltage
30 G Stop lamp switch ONBrake pedal depressed Battery voltage
Brake pedal released 0
31 V A/T N-range input (with A/T) ONTransmission gear selector lever
in N positionBattery voltage
Transmission gear selector lever
other than N position0
32 W A/T P-range input (with A/T) ONTransmission gear selector lever
in P positionBattery voltage
Transmission gear selector lever
other than P position0
33 Y A/T PN output (with A/T) ONTransmission gear selector lever
in P or N position0
Transmission gear selector lever
other than P or N positionBattery voltage
35 BREngine coolant temperature
signal outputONAt idle [after warming up, approx.
80°C (176°F)]
NOTE:
The waveforms vary depending
on engine coolant temperature.
38 L Generator ONGenerator voltage low 0
Generator voltage normal Battery voltage Te r -
minal
No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
SKIB3651J

COMBINATION METERS
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DATA MONITOR
Display Item List
Display item [Unit]MAIN
SIGNALSSELECTION
FROM MENUContents
SPEED METER [km/h] X XThe value of vehicle speed signal, which is input from ABS
actuator and electric unit (control unit).
SPEED OUTPUT [km/h] X XThe value of vehicle speed signal, which is transmitted to each
unit with CAN communication.
TACHO METER [rpm] X X The value of engine speed signal, which is input from ECM.
W TEMP METER [°C] X XThe value of engine coolant temperature signal, which is input
from ECM.
FUEL METER [lit.] X XThe value, which processes a resistance signal from fuel
gauge.
DISTANCE [km] X XThe value, which is calculated by vehicle speed signal from
ABS actuator and electric unit (control unit), fuel gauge and
fuel consumption signal from ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
C-ENG W/L [ON/OFF] XIndicates [ON/OFF] condition of malfunction indicator lamp
(MIL).
AIR PRES W/L XIndicates [ON/OFF] condition of low tire pressure warning
lamp.
SEAT BELT W/L X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator lamp.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
BRAKE W/L [ON/OFF] X Indicates [ON/OFF] condition of brake warning lamp.*
KEY G W/L [ON/OFF] X Indicates [ON/OFF] condition of KEY warning lamp (green).
KEY R W/L [ON/OFF] X Indicates [ON/OFF] condition of KEY warning lamp (red).
KEY KNOB W/L [ON/OFF] X Indicates [ON/OFF] condition of LOCK warning lamp.
PNP P SW [ON/OFF] X X Indicates [ON/OFF] condition of inhibitor P switch.
PNP N SW [ON/OFF] X X Indicates [ON/OFF] condition of inhibitor N switch.
O/D OFF SW [ON/OFF] X Indicates [ON/OFF] condition of O/D OFF switch.
BRAKE SW [ON/OFF] X Indicates [ON/OFF] condition of parking brake switch.
P RANGE IND [ON/OFF] X XIndicates [ON/OFF] condition of A/T or CVT shift P range indi-
cator.
R RANGE IND [ON/OFF] X XIndicates [ON/OFF] condition of A/T or CVT shift R range indi-
cator.
N RANGE IND [ON/OFF] X XIndicates [ON/OFF] condition of A/T or CVT shift N range indi-
cator.
D RANGE IND [ON/OFF] X XIndicates [ON/OFF] condition of A/T or CVT shift D range indi-
cator.
2 RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift 2 range indicator.
L RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of CVT shift L range indicator.
1 RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift 1 range indicator.
CRUISE IND [ON/OFF] X Indicates [ON/OFF] condition of CRUISE indicator.
SET IND [ON/OFF] X Indicates [ON/OFF] condition of SET indicator.
O/D OFF W/L [ON/OFF] X Indicates [ON/OFF] condition of O/D OFF indicator lamp.

COMBINATION METERS
DI-17
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Revision: June 20062007 Versa
Trouble DiagnosisEKS00I0D
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom or customer complaint.
2. Perform preliminary check. Refer to DI-17, "
PRELIMINARY CHECK" .
3. According to the symptom chart, repair or replace the cause of the malfunction. Refer to DI-17, "
Symptom
Chart" .
4. Does the meter operate normally? If so, GO TO 5. If not, GO TO 2.
5. Inspection End.
PRELIMINARY CHECK
1. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform self-diagnosis of combination meter. Refer to DI-13, "
OPERATION PROCEDURE" .
Does self
-diagnosis mode operate?
YES >> GO TO 2.
NO >> Check power supply and ground circuit of combination meter. Refer to DI-17, "
Power Supply and
Ground Circuit Inspection" .
2. CHECK COMBINATION METER (CONSULT-II)
Select “METER” on CONSULT-II and perform self-diagnosis of combination meter. Refer to DI-14, "
SELF-
DIAGNOSTIC RESULTS" .
Self
-diagnostic results content
No malfunction detected>> Refer to DI-17, "Symptom Chart" .
Malfunction detected>> Refer to DI-14, "
Display Item List" .
Symptom Chart EKS00I0E
Power Supply and Ground Circuit InspectionEKS00I0F
1. CHECK FUSE
Check for blown combination meter fuses.
OK or NG
OK >> GO TO 2.
NG >> Be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-4, "
POWER
SUPPLY ROUTING CIRCUIT" .
Symptom Possible cause
Improper speedometer and odo/trip meter indication. Refer to DI-18, "
Vehicle Speed Signal Inspection" .
Improper tachometer indication. Refer to DI-20, "
Engine Speed Signal Inspection" .
Improper fuel gauge indication.
Refer to DI-20, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is irregular.
Improper A/T position indication. Refer to DI-40, "
A/T Indicator Does Not Illuminate" .
Improper CVT position indication. Refer to DI-45, "
CVT Indicator Does Not Illuminate" .
Power source Fuse No.
Battery 13
Ignition switch ON or START 14