ABS NISSAN VERSA 2006 Workshop Service Repair Manual

SHIFT CONTROL SYSTEM
AT-231
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Revision: June 20062007 Versa
7. Remove the plate (1) from the control device assembly.
: Vehicle front
8. Remove the lock plate (1) from the control cable (2).
: Vehicle front
9. Remove the control cable (2) from the control device assembly.
10. Insert flat-bladed screwdrivers at points (A) and (B) as shown,
and press both tabs (E) and (F) at the front (C) and rear (D)
slightly toward the center of the control device assembly to
remove the control device assembly from the underside of the
vehicle.
: Vehicle front
SCIA6967E
SCIA6968E
SCIA6970E

AT-232
SHIFT CONTROL SYSTEM
Revision: June 20062007 Versa
INSTALLATION
Installation is in the reverse order of removal.

When installing the control cable (1) to the control device
assembly (2), make sure that the control cable (1) is fully
pressed in with the ribbed surface (A) facing downward from the
vehicle.
: Vehicle front

After installation is completed, adjust and check the A/T position.
Refer to AT-233, "
Adjustment of A/T Position" and AT-234,
"Checking of A/T Position" .
Control Device Disassembly and AssemblyUCS005VI
DISASSEMBLY
NOTE:
Refer to AT-229, "
CONTROL DEVICE COMPONENTS" to disassemble.
1. Remove selector lever knob from control device assembly. Refer to AT- 2 3 3 , "
Selector Lever Knob
Removal and Installation" .
2. Remove position lamp from position indicator plate (1).
3. Insert a flat-bladed screwdriver to (A) (at 4 locations) as shown,
and bend each hook slightly to raise position indicator plate (1)
and remove from control device assembly (2).
4. Remove bracket from control device assembly (2).
5. Remove A/T device harness connector from control device
assembly (2).
6. Release tabs (A) on shift lock solenoid and park position switch
assembly from hooks (B) on control device assembly to shift
lock solenoid and park position switch assembly.
ASSEMBLY
Assemble in the reverse order of disassembly.
SCIA6253E
SCIA6969E
SCIA6977E

KEY INTERLOCK CABLE
AT-239
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Revision: June 20062007 Versa
KEY INTERLOCK CABLEPFP:34908
Removal and InstallationUCS005VQ
COMPONENTS
REMOVAL
CAUTION:
Make sure that parking brake is applied before removal and installation.
1. Place the selector lever in the “N” position.
2. Remove the selector lever knob. Refer to AT-233, "
Selector Lever Knob Removal and Installation" .
3. Remove the center console assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Slide the slider (A) toward the casing cap (B) while pressing tabs
(C) on the slider to separate the slider (A) from the adjust holder
(D).
5. Remove the casing cap (B) from the cable bracket on the control
device assembly.
6. Remove the key interlock cable from the key interlock rod (E).
1. Key interlock cable 2. Key cylinder 3. Control device assembly
A. Lock plate B. Holder C. Clip
D. Slider E. Key interlock rod F. Adjust holder
G. C a s i n g c a p
WCIA0621E
SCIA6975E

KEY INTERLOCK CABLE
AT-241
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Revision: June 20062007 Versa
8. Slide the slider (A) toward the key interlock rod (D) while press-
ing the pull lock (B) down to securely connect the adjust holder
(C) with the key interlock rod (D).
CAUTION:

Do not press tabs when holding slider (A).

Do not apply any side to side force to key interlock rod
(D) when sliding slider (A).
9. Secure the key interlock cable (1) with the clip (A).
10. Install steering column cover (upper and lower) and instrument
lower finisher. Refer to IP-10, "
INSTRUMENT PANEL ASSEM-
BLY" .
11. Install the center console assembly. Refer to IP-10, "
INSTRU-
MENT PANEL ASSEMBLY" .
12. Install the selector lever knob. Refer to AT-233, "
Selector Lever
Knob Removal and Installation" .
13. Check shift lock system. Refer to AT-235, "
Description" .
SCIA6978E
SCIA6973E

OVERHAUL
AT-257
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Revision: June 20062007 Versa
OVERHAULPFP:00000
ComponentsUCS005VY
With ABS
SCIA7956E

OVERHAUL
AT-259
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Revision: June 20062007 Versa
Without ABS
SCIA7957E
1. Pinion mate gear thrust washer 2. Pinion mate gear 3. Pinion mate shaft
4. Lock pin 5. Side gear 6. Side gear thrust washer

DISASSEMBLY
AT-269
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Revision: June 20062007 Versa
5. Remove turbine revolution sensor (power train revolution sen-
sor) (1) from transaxle case (2).
: Bolt (1)
6. Remove O-ring (3) from turbine revolution sensor (power train
revolution sensor) (1).
7. Remove revolution sensor (1) from transaxle case (2).
: Bolt (2)
8. Remove plug or speedometer pinion according to the following procedures.
a. With ABS
i. Remove plug (1) from converter housing (2).
: Bolt (1)
ii. Remove O-ring (3) from plug (1).
b. Without ABS
i. Remove speedometer pinion (1) from converter housing (2).
: Bolt (1)
ii. Remove O-ring (3) from speedometer pinion (1).
SCIA7004J
SCIA7170J
SCIA7747E
SCIA7462E

ASSEMBLY
AT-373
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Revision: June 20062007 Versa
a. With ABS
i. Install O-ring (3) to plug (1).
ii. Install plug (1) to converter housing (2).
: Bolt (1)
b. Without ABS
i. Install O-ring (3) to speedometer pinion (1).
ii. Install speedometer pinion (1) to converter housing (2).
: Bolt (1)
24. Tighten plug or speedometer pinion fitting bolt to the specified torque. Refer to AT-257, "
Components" .
25. Install accumulator pistons.
a. Install O-rings (1) on servo release accumulator piston (2) and
N-D accumulator piston (3). Refer to AT-380, "
Accumulator" .
b. Install return springs (1), servo release accumulator piston (2)
and N-D accumulator piston (3) into transaxle case (4). Refer to
AT-380, "
Accumulator" .
SCIA7747E
SCIA7462E
SCIA6033J
SCIA6042J

BODY REPAIR
BL-237
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Revision: June 20062007 Versa
Corrosion ProtectionEIS009AI
DESCRIPTION
To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)
To improve repairability and corrosion resistance, a new type of anti-
corrosive precoated steel sheet has been adopted replacing conven-
tional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.
Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-
mance built into the vehicle at the factory.
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER
A phosphate coating treatment and a cationic electrode position primer, which provide excellent corrosion pro-
tection, are employed on all body components.
CAUTION:
Confine paint removal during welding operations to an absolute
minimum.
Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-
INE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance built
into the vehicle at the factory.
PIIA0093E
PIIA0095E

BODY REPAIR
BL-255
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Revision: June 20062007 Versa
Handling Precautions for PlasticsEIS009AL
HANDLING PRECAUTIONS FOR PLASTICS
1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics
(influence of heat and solvent) and remove them if necessary or take suitable measures to protect them.
2. Plastic parts should be repaired and painted using methods suiting the materials
, characteristics.
Abbre-
viationMaterial nameHeat resisting
temperature
°C (°F)Resistance to gasoline and
solventsOther cautions
PE Polyethylene 60 (140)Gasoline and most solvents are
harmless if applied for a very
short time (wipe up quickly).Flammable
PVC Polyvinyl Chloride 80 (176) Same as above.Poison gas is emitted
when burned.
EPM/
EPDMEthylene Propylene (Diene) rub-
ber80 (176) Same as above. Flammable
TPO/
TPRThermoplastic Olefine/
Thermoplastic Rubber80 (176) Same as above. Flammable
PP Polypropylene 90 (194) Same as above.Flammable, avoid bat-
tery acid.
UP Polyester thermoset 90 (194) Same as above. Flammable
PS Polystyrene 80 (176) Avoid solvents. Flammable
ABSAcrylonitrile Butadiene Styrene
resin80 (176) Avoid gasoline and solvents.
AES Acrylonitrile Ethylene Styrene 80 (176) Same as above.
PMMA Polymethyl Methacrylate 85 (185) Same as above.
AAS Acrylonitrile Acrylic Styrene 85 (185) Same as above.
AS Acrylonitrile Styrene 85 (185) Same as above.
EVA Polyvinyl Ethyl Acetate 90 (194) Same as above.
ASA Acrylonitrile Styrene Acrylate 100 (222) Same as above. Flammable
PPO/
PPEPolyphenylene Oxide/
Polyphenylene Ether110 (230) Same as above.
PC Polycarbonate 120 (248) Same as above.
PAR Polyacrylate 180 (356) Same as above.
L-
LDPELenear Low Density PE 45 (100)Gasoline and most solvents are
harmless.Flammable
PUR Polyurethane 90 (194) Same as above.
TPU Thermoplastic Urethane 110 (230) Same as above.
PPC Polypropylene Composite 115 (239) Same as above. Flammable
POM Polyacetal 120 (248) Same as above. Avoid battery acid.
PBT+P
CPolybutylene Terephtha-
late+Polycarbonate120 (248) Same as above. Flammable
PA Polyamide (Nylon) 140 (284) Same as above.Avoid immersing in wa-
ter.
PBT Polybutylene Terephthalate 140 (284) Same as above.
FRP Fiber Reinforced Plastics 170 (338) Same as above. Avoid battery acid.
PET Polyethylene Terephthalate 180 (356) Same as above.
PEI Polyetherimide 200 (392) Same as above.