spring NISSAN X-TRAIL 2005 Service Repair Manual

SC-30
STARTING SYSTEM

YD ENGINE MODELS
1. Stopper clip 2. Pinion stopper 3. Pinion
4. Spring 5. Gear case 6. Plate
7. Packing 8. Adjusting plate 9. Magnetic switch assembly
10. Snap ring 11. Retainer ring 12. Over running clutch
13. Internal gear 14. Planetary gear 15. Ball
16. Packing 17. Cover 18. Yoke
19. Armature 20. Washer 21. Rear bearing
22. Brush holder assembly 23. Brush spring 24. Brush (-)
25. Rear cover
Through-bolt:
: 5.6 - 10.4 N·m (0.57 - 1.06 kg-m, 49.5 - 92.0 in-lb)
PKIA0465E

SC-32
STARTING SYSTEM

Brush Spring Check
Check brush spring tension with brush spring detached from brush.

Not within the specified values... Replace.
Brush Holder
1. Perform insulation test between brush holder (positive side) and
its base (negative side).

Continuity exists.... Replace.
2. Check brush to see if it moves smoothly.

If brush holder is bent, replace it; if sliding surface is dirty,
clean.
YOKE CHECK
Magnet is secured to yoke by bonding agent. Check magnet to see
that it is secured to yoke and for any cracks. Replace malfunctioning
parts as an assembly.
CAUTION:
Never clamp yoke in a vice or strike it with a hammer.Spring tension
(with new brush): Refer to SDS. SC-36, "
Starter" .
SEL015Z
SEL016Z
SEL305H

SC-36
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS0031Q
StarterEKS0031R
AlternatorEKS0031S
Applied modelQR20, QR25 engine
YD22 engine
Except
for Northern EuropeFor Northern
Europe
Type 55D23L 80D23L 110D26L
Capacity [V - AH] 12-48 12-52 12-64
Applied modelQR20, QR25 engine
YD22 engine
A/T M/T
Ty p eS114-844 M0T87081 M8T71471
HITACHI make MITSUBISHI make
Reduction
System voltage [V] 12
No-loadTerminal voltage [V] 11.0
Current [A] Less than 90 Less than 90 Less than 145
Revolution [rpm] More than 2,700 More than 2,500 More than 3,300
Minimum diameter of commutator [mm (in)] 28.0 (1.102) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush [mm (in)] 10.5 (0.413) 7.0 (0.276) 11.0 (0.433)
Brush spring tension [N (kg, lb)] 16.2 (1.65, 3.64)15.0 - 20.4
(1.5 - 2.1, 3.4 - 4.6)26.7 - 36.1
(2.7 - 3.7, 6.0 - 8.2)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008) —
Clearance “L” between pinion front edge and pinion
stopper[mm (in)] —0.5 - 2.0
(0.020 - 0.079)—
Movement “L” in height of pinion assembly [mm (in)]0.3 - 2.5
(0.012 - 0.098)—0.5 - 2.0
(0.020 - 0.079)
Applied model QR20, QR25 engine YD22 engine
Ty p eLR1110-713V A3TB0771
HITACHI make MITSUBISHI make
Nominal rating [V - A] 12-110 12-90
Ground polarityNegative
Minimum revolutions under no-load
(When 13.5 V is applied)[rpm] Less than 1,100 Less than 1,300
Hot output current (When 13.5 V is applied) [A/rpm](More than 35/1,300)
More than 70/1,800
More than 91/2,500
More than 110/5,000More than 29/1,300
More than 76/2,500
More than 88/5,000
Regulated output voltage [V] 14.1 - 14.7
Minimum length of brush [mm (in)] More than 6.0 (0.236) More than 5.0 (0.197)
Brush spring pressure [N (g, oz)]1.0 - 3.43
(102 - 350, 3.60 - 12.34)4.8 - 6.0
(490 - 610, 17.28 - 21.51)
Slip ring minimum diameter [mm (in)] More than 26.0 (1.024) More than 22.1 (0.870)
Rotor coil resistance at 20 °C (68 °F) [Ω] 2.16 - 2.46 2.1 - 2.5

LT-20
HEADLAMP - XENON TYPE -

ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
ADJUSTING
1. Set the distance between the screen and the center of driving lamp lens as shown in the figure.
2. Turn headlamp switch high and driving lamp switch ON so that front driving lamps turn ON.
3. Adjust driving lamps using adjusting screws make sure of the following.

When performing this adjustment, cover headlamps and the opposite driving lamp, if necessary.

Vertical deflection of maximum illuminance point to be adjusted to stand at 218 mm (8.58 in) below driv-
ing lamp height (h).

Horizontal deflection of maximum illuminance point to be adjusted to stand within 0 ± 125 mm (0 ± 4.92
in) against line (V) on screen where a line passing through driving lamp center, parallel to vehicle center
line, cross screen.
Bulb Replacement of Headlamp and Clearance LampEKS00N51
HEADLAMP (UPPER SIDE), FOR LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or
remove power fuse.
3. Disconnect headlamp connector.
4. Remove air cleaner duct (when replacing LH bulb). Refer to EM-
16, "AIR CLEANER AND AIR DUCT" (QR), EM-142, "AIR
CLEANER AND AIR DUCT" (YD22) in “ENGINE MECHANICAL
(EM)” section.
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Unlock retaining spring and remove bulb from headlamp.
8. Installation is the reverse order of removal.
PKIC0980E
Headlamp (Upper side), For Low Beam : 12V - 35W (D2R)
SKIA1465E

HEADLAMP - XENON TYPE -
LT-21
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HEADLAMP (LOWER SIDE), FOR HIGH BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.
3. Disconnect headlamp connector.
4. Remove air cleaner duct (when replacing LH bulb). Refer to EM-16, "
AIR CLEANER AND AIR DUCT" ,
EM-142, "
AIR CLEANER AND AIR DUCT" (QR), EM-142, "AIR CLEANER AND AIR DUCT" (YD22) in
“ENGINE MECHANICAL (EM)” section.
5. Turn plastic cap counterclockwise and unlock it.
6. Disconnect terminal connected to bulb.
7. Unlock retaining spring and remove bulb from headlamp.
8. Installation is the reverse order of removal.
CLEARANCE LAMP
1. Turn lighting switch OFF.
2. Disconnect headlamp connector.
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from headlamp.
5. Installation is the reverse order of removal.
CAUTION:

Never touch glass of bulb directly by hand. Keep grease and other oily matters away from it.

Never touch bulb by hand while it is lit or right after being turned off. Burning may result.

Never leave bulb out of headlamp reflector for a long time because dust, moisture, smoke, etc.
may affect the performance of headlamp. When replacing bulb, be sure to replace it with new one.

When bulb is installed, be sure to install plastic cap and bulb socket securely to ensure watertight-
ness.
Bulb Replacement of Driving LampEKS00N52
1. Remove driving lamp. Refer to LT- 2 3 , "Removal and Installation
of Driving Lamp" in “HEADLAMP -XENON TYPE-”.
2. Disconnect driving lamp connector.
3. Turn bulb socket counterclockwise and unlock it.
4. Installation is the reverse order of removal.
CAUTION:

Never touch glass of bulb directly by hand. Keep grease
and other oily matters away from it. Never touch bulb by
hand while it is lit or right after being turned off. Burning
may result.

When replacing bulb, prepare new bulb first of all. Never leave bulb out of driving lamp housing
for a long period, because dust, moisture or smoke will cause performance lowering (fouling,
cloud, etc.) of driving lamp reflector and lens.
Removal and Installation of HeadlampEKS00N53
REMOVAL
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.Headlamp (Lower side), For High Beam : 12V - 55W (H1)
Clearance lamp : 12V - 5W
Driving lamp : 12 V - 65 W (H1R1)
PKIA3396E

LT-22
HEADLAMP - XENON TYPE -

3. Remove front turn signal lamps. Refer to LT- 9 4 , "Removal and
Installation of Front Turn Signal Lamp" .
4. Disconnect connector of headlamp and clearance lamp.
5. Remove front grille. Refer to EI-19, "
FRONT GRILLE" in
“EXTERIOR & INTERIOR (EI)” section.
6. Remove headlamp mounting bolts.
7. Pull headlamp forward the vehicle.
INSTALLATION
Installation is the reverse order of removal.
Disassembly and AssemblyEKS00N54
DISASSEMBLY
1. Turn plastic cap counterclockwise and unlock it.
2. Disconnect terminal connected to halogen bulb.
3. Turn xenon bulb socket counterclockwise and unlock it.
4. Unlock retaining spring, and then remove xenon bulb and halogen bulb.
5. Turn clearance bulb socket counterclockwise and unlock it.
6. Remove clearance bulb from clearance bulb socket.
7. Remove HID control unit mounting screws and remove HID control unit.
ASSEMBLY
Assembly is the reverse order of disassembly.
CAUTION:

When HID control unit is removed, reinstall it securely and avoid any looseness.

After installing bulb, be sure to install plastic cap and bulb socket securely to ensure watertight-
ness.
PKIA5555E
Headlamp mounting bolts
: 5.5 N·m (0.56 kg-m, 49 in-lb)
1. Xenon bulb socket 2. Xenon bulb 3. Halogen bulb
4. HID control unit 5. Screws 6. Plastic cap
7. Clearance lamp bulb socket 8. Clearance lamp bulb 9. Retaining springs
SKIA1466E
HID control unit mounting screws
: 3.2 N·m (0.33 kg-m, 28 in-lb)

HEADLAMP - CONVENTIONAL TYPE -
LT-37
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LT

ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
ADJUSTING
1. Set the distance between the screen and the center of the driving lamp lens as shown in the figure.
2. Turn head lamp switch high and driving lamp switch ON so that front driving lamps turn ON.
3. Adjust driving lamps using adjusting screws make sure of the following.

When performing this adjustment, cover the headlamps and the opposite driving lamp, if necessary.

Vertical deflection of maximum illuminance point to be adjusted to stand at 218mm (8.58in) below driv-
ing lamp height (h).

Horizontal deflection of maximum illuminance point to be adjusted to stand within 0 ± 125mm (0 ±
4.92in) against line (V) on screen where a line passing through driving lamp center, parallel to vehicle
center line, cross screen.
Bulb Replacement of Headlamp and Clearance lampEKS00N5D
HEAD LAMP
1. Disconnect headlamp connector.
2. Remove rubber cap.
3. Unlock retaining spring, then remove bulb.
4. Installation is the reverse order of removal.
CLEARANCE LAMP
1. Turn bulb socket counterclockwise and unlock them.
2. Remove the bulb from its socket.
PKIC0980E
Headlamp (High/Low) : 12V - 60/55 W(H4)
SKIA0073E

IDX-3
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IDX
ALPHABETICAL INDEX
EC-1641
Basic inspection .. EC-79, EC-578, EC-1012, EC-1382
Battery ................................................................. SC-4
Baulk ring (M/T) .................................... MT-23, MT-41
Blower motor .... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25
Blower unit ....................... ATC-125, MTC-22, MTC-24
BOOST - Wiring diagram ............... EC-1153, EC-1508
Boring/horning cylinder block(QR20DE-QR25DE) .......
EM-111
Brake booster .................................................... BR-23
Brake fluid change ............................................... BR-8
Brake fluid level ................................................. MA-44
Brake fluid level and line check ........................... BR-8
Brake hydraulic line ........................................... BR-10
Brake inspection ................................................ MA-44
Brake lines and cables inspection ..................... MA-44
Brake master cylinder ........................................ BR-14
Brake pedal ......................................................... BR-6
Brake switch ..... EC-405, EC-809, EC-1313, EC-1664
BRK/SW - Wiring diagram EC-406, EC-811, EC-1314,
EC-1665
Bulb specifications ............................................ LT-152
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
C
Camshaft inspection(QR20DE-QR25DE) .......... EM-58
Camshaft inspection(YD22DDTi) .................... EM-181
Camshaft position sensor (CMPS) EC-1169, EC-1175,
EC-1525
, EC-1531
Camshaft position sensor (PHASE) .. EC-257, EC-701
Camshaft(QR20DE-QR25DE) ........................... EM-56
Camshaft(YD22DDTi) ...................................... EM-180
CAN - Wiring diagram ....... EC-134, EC-634, EC-1057,
EC-1426
, LAN-12, LAN-28, LAN-44, LAN-69, LAN-87,
LAN-105
, LAN-131, LAN-144, LAN-157
CAN (Controller Area Network) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
CAN communication EC-39, EC-133, EC-552, EC-633,
EC-989
, EC-1056, EC-1365, EC-1425, AT-32, AT-97,
AT-329
, TF-45, LAN-11, LAN-27, LAN-43, LAN-68,
LAN-86
, LAN-104, LAN-130, LAN-143, LAN-156
Canister-See EVAP canister ............. EC-525, EC-965
CHARGE - Wiring diagram .................... SC-14, SC-15
Charging system ................................................ SC-13
Chassis and body maintenance ........................ MA-39
CHIME - Wiring diagram ................ DI-54, DI-57, DI-58
CIGAR - Wiring diagram .................................. WW-29
Cigarette lighter ............................................... WW-29
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram EC-1059, EC-1158, EC-1164,
EC-1428
, EC-1513, EC-1520
Clearance lamp ................................................ LT-116
Clock ................................................................... DI-63
CLOCK - Wiring diagram .................................... DI-63
Closed loop control .............................. EC-36, EC-549
Clutch cover ....................................................... CL-16
Clutch disc ......................................................... CL-16
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-12
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-14
Clutch release mechanism ................................ CL-14
Clutch withdrawal lever ...................................... CL-14
CMPS - Wiring diagram EC-1059, EC-1170, EC-1176,
EC-1428
, EC-1526, EC-1532
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-48
Combination meter ............................................... DI-4
Combination switch ............................................. LT-96
Component Location (auto A/C) ......... ATC-35, MTC-4
Compression pressure(QR20DE-QR25DE) ..... EM-70
Compression pressure(YD22DDTi) ................ EM-209
Compressor clutch removal and installation .. ATC-146
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(QR20DE-QR25DE)
EM-109
Connecting rod bearing clearance(YD22DDTi) EM-252
Connecting rod bushing clearance(YD22DDTi) EM-246
Connecting rod(QR20DE-QR25DE) ............... EM-109
Connecting rod(YD22DDTi) .............. EM-242, EM-248
CONSULT for engine ......................... EC-103, EC-604
CONSULT-II for engine ................. EC-1034, EC-1405
Control lever (M/T) ............................................. MT-16
Control unit ..................................... ATC-120, MTC-21
Control units (terminal arrangement) ................. PG-76
Controller Area Network (CAN) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
Converter housing installation ......................... AT-523
COOL/F - Wiring diagram EC-356, EC-759, EC-1127,
EC-1483
Coolant replacement(QR20DE-QR25DE) ........ MA-20
Coolant replacement(YD22DDTi) ..................... MA-30
Cooling circuit (engine)(QR20DE-QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-30
Cooling fan ............................................ CO-19, CO-37
Cooling fan relay EC-367, EC-770, EC-1137, EC-1492
Coupling sleeve (M/T) ........................... MT-23, MT-41
Cowl top .............................................................. EI-20
Cowl top cover .................................................... EI-20
Crankcase ventilation system .......... EC-989, EC-1365
Crankcase ventilation system - See Positive crankcase
ventilation ........................................... EC-527
, EC-967
Crankshaft position sensor (POS) ..... EC-250, EC-693
Crankshaft position sensor (TDC) EC-1157, EC-1163,
EC-1512
, EC-1518
Crankshaft(QR20DE-QR25DE) ........................ EM-90
Cylinder block boring(QR20DE-QR25DE) ...... EM-112
Cylinder block boring(YD22DDTi) ................... EM-250
Cylinder block(QR20DE-QR25DE) ................... EM-89
Cylinder block(YD22DDTi) .............................. EM-230
Cylinder head bolt tightening(QR20DE-QR25DE) ........

IDX-8
ALPHABETICAL INDEX
Spark plug(QR20DE-QR25DE) ........................ EM-32
Specification value ............................. EC-120, EC-620
Speedometer ........................................................ DI-4
Spiral cable ..................................................... SRS-33
SROOF - Wiring diagram ................................... RF-11
SRS - See Supplemental Restraint System ..... SRS-6
SRS - Wiring diagram/LHD ............................. SRS-11
SRS - Wiring diagram/RHD ............................ SRS-13
SRS Trouble diagnoses .................................... SRS-8
Stall test (A/T) ...................................... AT-65, AT-257
Standardized relay ............................................. PG-77
START - Wiring diagram ........................ SC-24, SC-25
Start signal ..................................... EC-1345, EC-1696
Starter ................................................................ SC-23
Starting system .................................................. SC-23
Steering gear and linkage inspection ................ MA-45
Steering knuckle ................................................ FAX-7
Steering linkage ................................................. PS-16
Steering wheel and column ..................... PS-8, PS-11
Steering wheel turning force ................................ PS-8
Stop lamp .............................................. LT-98, LT-118
Stop lamp switch ................................ EC-405, EC-809
STOP/L - Wiring diagram ...................... LT-98, LT-118
Suction control valve .... EC-1231, EC-1275, EC-1280,
EC-1570
, EC-1614, EC-1619
Sunload sensor ............. ATC-114, ATC-116, ATC-123
Sunroof .............................................................. RF-10
Super lock .......................................................... BL-42
Supplemental Restraint System ....................... SRS-6
Supplemental restraint system - Wiring diagram/LHD ..
SRS-11
Supplemental restraint system - Wiring diagram/RHD .
SRS-13
Suspension ....................................................... MA-46
Symbols and abbreviations ........................ GI-9, GI-22
Symptom matrix chart .......................... EC-84, EC-584
Synchronizer (M/T) ............................... MT-23, MT-41
System readiness test (SRT) code .................... EC-56
T
Tachometer ........................................................... DI-4
Tail lamp ............................................. LT-103, LT-116
TAIL/L - Wiring diagram ...................... LT-103, LT-145
Tailgate lamp .................................................... LT-103
TC boost control solnoid valve ...... EC-1061, EC-1506,
EC-1659
TC boost sensor ............................................ EC-1151
TCC/V - Wiring diagram ................. EC-1062, EC-1660
TCM circuit diagram ........................................... AT-21
TCM inspection table ........................... AT-94, AT-286
THEFT - Wiring diagram .................................. BL-104
Thermal protector ............................................ ATC-95
Thermostat(QR20DE-QR25DE) ....................... CO-23
Thermostat(YD22DDTi) .................................... CO-46
Three way catalyst function ............................. EC-264
Three way catalyst precautions ............................ GI-5
Three way catalyst(QR20DE-QR25DE) ........... EM-25
Throttle control motor relay ................ EC-306, EC-737
Throttle position sensor (TPS) ......... EC-171, EC-231,
EC-368
, EC-370, EC-424, EC-658, EC-680, EC-771,
EC-773
, EC-830
Throwout bearing - See Clutch release bearing CL-14
Time control system .......................................... BCS-3
Timing chain(QR20DE-QR25DE) ..................... EM-46
Timing chain(YD22DDTi) .................. EM-193, EM-198
Torque converter installation ............. AT-415, AT-523
TPS1 - Wiring diagram ..................... EC-233, EC-682
TPS2 - Wiring diagram ..................... EC-173, EC-660
TPS3 - Wiring diagram ..................... EC-426, EC-832
Transmission case (M/T) ...................... MT-22, MT-40
Trouble diagnoses .............................................. GI-10
Turbocharger charge air cooler(YD22DDTi) ... EM-144
Turbocharger precautions ..................................... GI-6
Turbocharger(YD22DDTi) ............................... EM-151
TURN - Wiring diagram .......................... LT-87, LT-89
Turn signal lamp ................................... LT-87, LT-118
Two trip detection logic ....................... EC-52, EC-565
V
Vacuum hose (brake system) ............................ BR-25
Vacuum hose drawing (Engine control) EC-32, EC-545
Vacuum pump(YD22DDTi) ............................. EM-163
Valve clearance(QR20DE-QR25DE) ................ EM-64
Valve clearance(YD22DDTi) ........................... EM-185
Valve guide ....................................................... EM-77
Valve guide(QR20DE-QR25DE) ....................... EM-77
Valve lifter(QR20DE-QR25DE) ......................... EM-56
Valve lifter(YD22DDTi) ................................... EM-183
Valve seat(QR20DE-QR25DE) ......................... EM-79
Valve seat(YD22DDTi) ................................... EM-219
Valve spring(QR20DE-QR25DE) ...................... EM-80
Variable induction air control system (VIAS) ... EC-457,
EC-897
Vehicle speed sensor (VSS) EC-276, EC-403, EC-709,
EC-807
VIAS - Wiring diagram ...................... EC-459, EC-899
W
WARN - Wiring diagram .......................... DI-36
, DI-44
Warning chime .................................................... DI-56
Warning lamps .................................................... DI-35
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-14
Water control valve(QR20DE-QR25DE) ........... CO-23
Water pump(QR20DE-QR25DE) ...................... CO-21
Water pump(YD22DDTi) ................................... CO-43
Water temperature gauge ..................................... DI-4
Weatherstrip - See Exterior ............................... BL-21
Wheel alignment (front) .................................... FSU-6
Wheel alignment (rear) ..................................... RSU-6
Wheel balance ....................................... WT-4, MA-43
Wheel bearing (rear) ........................... RAX-6, RAX-10
Wheel hub (front) ............................................... FAX-7
Wheel hub (rear) ............................................. RAX-10
Wheel sensors (ABS) ..................................... BRC-46