NISSAN X-TRAIL 2005 Service Repair Manual

CHASSIS AND BODY MAINTENANCE
MA-45
C
D
E
F
G
H
I
J
K
MA
B
MA

CALIPER

Check for leakage.
PA D

Check for wear or damage.
Checking Steering Gear and LinkageELS000BO
STEERING GEAR

Check gear housing and boots for looseness, damage and
grease leakage.

Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Checking Power Steering Fluid and LinesELS000BP
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:

Do not overfill.

Recommended fluid is DEXRONTM III type ATF or equiva-
lent.
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"

SMA922A
Brake model AD31VD AD9VA
Standard thickness 11 mm (0.43 in) 8.5 mm (0.335 in)
Minimum thickness
(Wear Limit)2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E
SST850C

MA-46
CHASSIS AND BODY MAINTENANCE


Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsELS000BQ
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.

Shake each wheel to check for excessive play.

Check wheel bearings for smooth operation.

Check axle and suspension nuts and bolts for looseness.

Check strut (shock absorber) for oil leakage or other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
Drive ShaftELS000CL

Check boot and drive shaft for cracks, wear, damage and
grease leakage.
Lubricating Locks, Hinges and Hood LatchesELS000BR
SST851C
SMA525A
SFA392B
SFA108A
Front door Refer to BL-18, "DOOR" .
Back door Refer to BL-99, "
BACK DOOR" .

CHASSIS AND BODY MAINTENANCE
MA-47
C
D
E
F
G
H
I
J
K
MA
B
MA

Checking Seat Belts, Buckles, Retractors, Anchors and AdjustersELS000BS
SMA854C

MA-48
CHASSIS AND BODY MAINTENANCE

Checking Body CorrosionELS000C0
Visually check body panels for collision damage (scratches, chipping, rubbing, etc.) or damage to the anti-cor-
rosion materials. In particular, check the following locations.
HEMMED PANELS
Hood front end, door lower end, trunk lid rear end, etc.
PANEL JOINT
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine com-
partment, etc.
PANEL EDGE
Trunk lid opening, sunroof opening, fender wheel-arch flange, fuel filler lid flange, around holes in panel, etc.
PARTS CONTACT
Waist moulding, windshield moulding, bumper, etc.
PROTECTORS
Damage or condition of mudguard, fender protector, chipping protector, etc.
ANTI-CORROSION MATERIALS
Damage or separation of anti-corrosion materials under the body.
DRAIN HOLES
Condition of drain holes at door and side sill. When repairing corroded areas, refer to the Corrosion Repair
Manual.

SERVICE DATA AND SPECIFICATIONS (SDS)
MA-49
C
D
E
F
G
H
I
J
K
MA
B
MA

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitELS000K3
BELT DEFLECTION AND TENSION
QR20DE and QR25DE
YD22DDTi
*: When engine is cold.
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE COOLANT CAPACITY
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
SPARK PLUG
QR20DE and QR25DE
Unit: mm (in) Tensions of drive belts Auto-adjustment by auto-tensioner
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Coolant capacity (With reservoir tank at “MAX” level) 7.1 (6-1/4)
Reservoir tank coolant capacity (At “MAX” level) 0.7 (5/8)
Coolant capacity (With reservoir tank at “MAX” level) 9.5 (8-3/8)
Reservoir tank coolant capacity (At “MAX” level) 0.7 (5/8)
Drain and refill With oil filter change 4.1 (3-5/8)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)4.7 (4-1/8)
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
Destination Except Russia For Russia
MakeNGK
Standard type LFR5A-11 PLFR5A-11
Hot type LFR4A-11 PLFR4A-11
Cold type LFR6A-11 PLFR6A-11
Spark plug gap Standard: 1.0 - 1.1 (0.039 - 0.043) Nominal: 1.1 (0.043)

MA-50
SERVICE DATA AND SPECIFICATIONS (SDS)

IDX-1
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
M INDEX
SECTION IDX

IDX-2
ALPHABETICAL INDEX
Numerics
4WD - Wiring diagram ....................................... TF-23
4WD control unit inspection table ...................... TF-30
A
A/C air flow ......................................... ATC-32
, MTC-5
A/C component layout ..................................... ATC-23
A/C compressor clutch removal and installation ...........
ATC-146
A/C compressor precaution ............................. ATC-10
A/C compressor special service tool ................ ATC-14
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-141
A/C HFC134a (R134a) system service tools ... ATC-15
A/C HFC134a system service equipment precaution ...
ATC-10
A/C lubricant (R134a) ...................................... ATC-24
A/C operational check ......................... ATC-65, MTC-7
A/C performance test diagnoses ..................... ATC-98
A/C reray .......................................................... ATC-94
A/C self-diagnoses (auto A/C) ......................... ATC-57
A/C system description (auto A/C) ................... ATC-27
A/C trouble diagnoses (auto A/C) ....... ATC-34, MTC-3
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-16, MA-40
A/T fluid replacement ............................. AT-17, MA-41
A/T fluid temperature sensor ........................... AT-111
A/T IND - Wiring diagram .................................... DI-53
A/T indicator ........................................................ DI-53
A/T shift lock system ........................................ AT-398
A/T shift lock system - Wiring diagram ............ AT-399
A/T trouble diagnoses .......................... AT-57, AT-251
A/T Wiring diagram AT - 1ST ........................... AT-127
A/T Wiring diagram AT - 2ND .......................... AT-132
A/T Wiring diagram AT - 3RD .......................... AT-137
A/T Wiring diagram AT - 4TH .......................... AT-143
A/T Wiring diagram AT - BA/FTS ..................... AT-376
A/T Wiring diagram AT - CAN .............. AT-98, AT-330
A/T Wiring diagram AT - ENG SS ...... AT-121, AT-383
A/T Wiring diagram AT - FTS .......................... AT-108
A/T Wiring diagram AT - LPSV .......... AT-156, AT-389
A/T Wiring diagram AT - MAIN ........................ AT-395
A/T Wiring diagram AT - OVRCSV .... AT-180, AT-364
A/T Wiring diagram AT - PNP/SW ................... AT-102
A/T Wiring diagram AT - SSV/A ......... AT-163, AT-352
A/T Wiring diagram AT - SSV/B ......... AT-169, AT-358
A/T Wiring diagram AT - TCV ............ AT-150, AT-370
A/T Wiring diagram AT - TPS ............ AT-175, AT-347
A/T Wiring diagram AT - VSS A/T ..... AT-114, AT-334
A/T Wiring diagram AT - VSSMTR .... AT-194, AT-341
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-409,
EC-416
, EC-432, EC-815, EC-822, EC-838, EC-1099,
EC-1138
, EC-1285, EC-1455, EC-1493, EC-1624
Accelerator pedal released position learning .... EC-46, EC-559
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-42
Air bleeding (hydraulic clutch) .............................. CL-8
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct(QR20DE-QR25DE) ..... EM-16
Air cleaner and air duct(YD22DDTi) ............... EM-142
Air cleaner filter replacement(QR20DE-QR25DE) ........
MA-24
Air cleaner filter replacement(YD22DDTi) ......... MA-35
Air cleaner filter(QR20DE-QR25DE) ................. EM-16
Air cleaner filter(YD22DDTi) ........................... EM-142
Air conditioner cut control .... EC-38, EC-551, EC-988,
EC-1364
Air flow meter - See Mass air flow sensor ....... EC-151,
EC-644
Air mix door control linkage adjustment ......... ATC-78,
ATC-135
, MTC-10, MTC-32
Air mix. door motor ......................... ATC-76, ATC-135
Air spoiler, rear ................................................... EI-30
Alternator ........................................................... SC-13
Ambient sensor ............. ATC-109, ATC-111, ATC-121
Angular tightening application(QR20DE-QR25DE) ......
EM-5
Angular tightening application(YD22DDTi) ..... EM-130
Antenna - See Power antenna ........................... AV-37
APP2PW - Wiring diagram ........... EC-1241, EC-1580
APPS - Wiring diagram . EC-1101, EC-1457, EC-1626
APPS1 - Wiring diagram ................... EC-411, EC-817
APPS2 - Wiring diagram .. EC-418, EC-824, EC-1140,
EC-1495
APPS3 - Wiring diagram ... EC-434, EC-840, EC-1287
ASC/BS - Wiring diagram ............. EC-1208, EC-1547
ASC/SW - Wiring diagram EC-379, EC-782, EC-1220,
EC-1559
ASCBOF - Wiring diagram ................ EC-507, EC-947
ASCD ................................................ EC-529, EC-969
ASCD brake switch EC-387, EC-506, EC-790, EC-946
ASCD indicator lamp ........................ EC-514, EC-954
ASCD steering switch ....................... EC-377, EC-780
ASCIND - Wiring diagram EC-515, EC-955, EC-1342,
EC-1693
Ashtray illumination .......................................... LT-121
Audio .................................................................... AV-4
Auto air conditioner - Wiring diagram ............. ATC-39
Automatic amplifier ........................... ATC-55, ATC-67
Automatic transmission fluid replacement ....... MA-40,
MA-42
Axle ................................................................... MA-46
B
Back door ........................................................... BL-99
Back door window ............................................ GW-15
Back window .................................................... GW-15
BACK/L - Wiring diagram ................................. LT-100
Back-up lamp ...................................... LT-100, LT-118
Back-up lamp switch (M/T) ............................... MT-15
Barometric pressure (BARO) sensor ............ EC-1303,

IDX-3
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
EC-1641
Basic inspection .. EC-79, EC-578, EC-1012, EC-1382
Battery ................................................................. SC-4
Baulk ring (M/T) .................................... MT-23, MT-41
Blower motor .... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25
Blower unit ....................... ATC-125, MTC-22, MTC-24
BOOST - Wiring diagram ............... EC-1153, EC-1508
Boring/horning cylinder block(QR20DE-QR25DE) .......
EM-111
Brake booster .................................................... BR-23
Brake fluid change ............................................... BR-8
Brake fluid level ................................................. MA-44
Brake fluid level and line check ........................... BR-8
Brake hydraulic line ........................................... BR-10
Brake inspection ................................................ MA-44
Brake lines and cables inspection ..................... MA-44
Brake master cylinder ........................................ BR-14
Brake pedal ......................................................... BR-6
Brake switch ..... EC-405, EC-809, EC-1313, EC-1664
BRK/SW - Wiring diagram EC-406, EC-811, EC-1314,
EC-1665
Bulb specifications ............................................ LT-152
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
C
Camshaft inspection(QR20DE-QR25DE) .......... EM-58
Camshaft inspection(YD22DDTi) .................... EM-181
Camshaft position sensor (CMPS) EC-1169, EC-1175,
EC-1525
, EC-1531
Camshaft position sensor (PHASE) .. EC-257, EC-701
Camshaft(QR20DE-QR25DE) ........................... EM-56
Camshaft(YD22DDTi) ...................................... EM-180
CAN - Wiring diagram ....... EC-134, EC-634, EC-1057,
EC-1426
, LAN-12, LAN-28, LAN-44, LAN-69, LAN-87,
LAN-105
, LAN-131, LAN-144, LAN-157
CAN (Controller Area Network) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
CAN communication EC-39, EC-133, EC-552, EC-633,
EC-989
, EC-1056, EC-1365, EC-1425, AT-32, AT-97,
AT-329
, TF-45, LAN-11, LAN-27, LAN-43, LAN-68,
LAN-86
, LAN-104, LAN-130, LAN-143, LAN-156
Canister-See EVAP canister ............. EC-525, EC-965
CHARGE - Wiring diagram .................... SC-14, SC-15
Charging system ................................................ SC-13
Chassis and body maintenance ........................ MA-39
CHIME - Wiring diagram ................ DI-54, DI-57, DI-58
CIGAR - Wiring diagram .................................. WW-29
Cigarette lighter ............................................... WW-29
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram EC-1059, EC-1158, EC-1164,
EC-1428
, EC-1513, EC-1520
Clearance lamp ................................................ LT-116
Clock ................................................................... DI-63
CLOCK - Wiring diagram .................................... DI-63
Closed loop control .............................. EC-36, EC-549
Clutch cover ....................................................... CL-16
Clutch disc ......................................................... CL-16
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-12
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-14
Clutch release mechanism ................................ CL-14
Clutch withdrawal lever ...................................... CL-14
CMPS - Wiring diagram EC-1059, EC-1170, EC-1176,
EC-1428
, EC-1526, EC-1532
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-48
Combination meter ............................................... DI-4
Combination switch ............................................. LT-96
Component Location (auto A/C) ......... ATC-35, MTC-4
Compression pressure(QR20DE-QR25DE) ..... EM-70
Compression pressure(YD22DDTi) ................ EM-209
Compressor clutch removal and installation .. ATC-146
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(QR20DE-QR25DE)
EM-109
Connecting rod bearing clearance(YD22DDTi) EM-252
Connecting rod bushing clearance(YD22DDTi) EM-246
Connecting rod(QR20DE-QR25DE) ............... EM-109
Connecting rod(YD22DDTi) .............. EM-242, EM-248
CONSULT for engine ......................... EC-103, EC-604
CONSULT-II for engine ................. EC-1034, EC-1405
Control lever (M/T) ............................................. MT-16
Control unit ..................................... ATC-120, MTC-21
Control units (terminal arrangement) ................. PG-76
Controller Area Network (CAN) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
Converter housing installation ......................... AT-523
COOL/F - Wiring diagram EC-356, EC-759, EC-1127,
EC-1483
Coolant replacement(QR20DE-QR25DE) ........ MA-20
Coolant replacement(YD22DDTi) ..................... MA-30
Cooling circuit (engine)(QR20DE-QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-30
Cooling fan ............................................ CO-19, CO-37
Cooling fan relay EC-367, EC-770, EC-1137, EC-1492
Coupling sleeve (M/T) ........................... MT-23, MT-41
Cowl top .............................................................. EI-20
Cowl top cover .................................................... EI-20
Crankcase ventilation system .......... EC-989, EC-1365
Crankcase ventilation system - See Positive crankcase
ventilation ........................................... EC-527
, EC-967
Crankshaft position sensor (POS) ..... EC-250, EC-693
Crankshaft position sensor (TDC) EC-1157, EC-1163,
EC-1512
, EC-1518
Crankshaft(QR20DE-QR25DE) ........................ EM-90
Cylinder block boring(QR20DE-QR25DE) ...... EM-112
Cylinder block boring(YD22DDTi) ................... EM-250
Cylinder block(QR20DE-QR25DE) ................... EM-89
Cylinder block(YD22DDTi) .............................. EM-230
Cylinder head bolt tightening(QR20DE-QR25DE) ........

IDX-4
ALPHABETICAL INDEX
EM-73
Cylinder head bolt tightening(YD22DDTi) ....... EM-211
Cylinder head gasket selection(YD22DDTi) ... EM-212
Cylinder head(QR20DE-QR25DE) ................... EM-70
Cylinder head(YD22DDTi) .............................. EM-209
D
Data link connector ............................ EC-518
, EC-958
Data link connector for Consult ......... EC-105, EC-606,
EC-1034
, EC-1405
DEF - Wiring diagram ....................................... GW-21
Desiccant Assembly ...................................... ATC-156
Diagnosis sensor unit ..................................... SRS-41
Diagnostic trouble code (DTC) ...................... EC-1372
Diagnostic trouble code (DTC) for OBD system EC-19,
EC-55
, EC-533, EC-565, EC-973, EC-998, EC-1351
Diagnostic trouble code (DTC) inspection priority chart
EC-77
, EC-576, EC-1010, EC-1381
Differential gear (FF M/T) ..................... MT-26, MT-44
DLC - Wiring diagram ........................ EC-518, EC-958
Door glass ........................................... GW-80, GW-83
Door glass Fitting Adjustment ............. GW-80, GW-83
Door lock ................................................. BL-91, BL-95
Door mirror ........................................................ GW-86
Door trim ............................................................. EI-32
Door, front .......................................................... BL-18
Door, rear ........................................................... BL-18
Drive belt inspection(QR20DE-QR25DE) ......... MA-20
Drive belt inspection(YD22DDTi) ...................... MA-29
Drive belt(QR20DE-QR25DE) .......................... EM-13
Drive belt(YD22DDTi) ..................................... EM-140
Drive shaft (front) ............................................. FAX-11
Drive shaft (rear) ............................................. RAX-14
Driver air bag .................................................. SRS-30
Dropping resistor (A/T) ...................... AT-160, AT-393
DTC work support ............................................ EC-112
Dual pressure switch ........ ATC-18, ATC-95, ATC-158
Duct and grilles ............................... ATC-137, MTC-33
E
ECM input/output signal ....................... EC-95
, EC-595
ECM power supply EC-125, EC-286, EC-625, EC-719
ECM/PW - Wiring diagram ................. EC-287, EC-720
ECTS - Wiring diagram .... EC-167, EC-654, EC-1095,
EC-1451
EGR function ................ EC-1186, EC-1193, EC-1651
EGR volume control valve ............ EC-1186, EC-1193,
EC-1651
EGRC/V - Wiring diagram ............. EC-1188, EC-1195,
EC-1653
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-294, EC-296,
EC-314
, EC-723, EC-726, EC-745
Electrical load signal circuit ................ EC-480, EC-920
Electrical unit ..................................................... PG-76
Electrical units location ...................................... PG-69
Electronic ignition (EI) system ............. EC-37, EC-550
Engine control circuit diagram ........... EC-93, EC-593,
EC-1025
, EC-1396
Engine control component parts location .......... EC-88,
EC-588
Engine control module (ECM) .......... EC-283, EC-716,
EC-1227
, EC-1229, EC-1566, EC-1568
Engine control system diagram and chart ........ EC-30,
EC-543
, EC-984, EC-1360
Engine coolant temperature sensor (ECTS) ... EC-165,
EC-652
, EC-1093, EC-1449
Engine coolant(QR20DE-QR25DE) .................... CO-9
Engine coolant(YD22DDTi) .............................. CO-32
Engine fail-safe system ....................... EC-78, EC-577
Engine oil filter replacement(QR20DE-QR25DE) .........
MA-25
Engine oil filter replacement(YD22DDTi) MA-36, MA-37
Engine oil precautions .......................................... GI-7
Engine oil replacement(QR20DE-QR25DE) ..... MA-24
Engine oil replacement(YD22DDTi) .................. MA-35
Engine oil(QR20DE-QR25DE) ............................. LU-7
Engine oil(YD22DDTi) ....................................... LU-20
Engine removal(QR20DE-QR25DE) ................. EM-81
Engine removal(YD22DDTi) ........................... EM-222
ETC1 - Wiring diagram ..................... EC-297, EC-728
ETC2 - Wiring diagram ..................... EC-308, EC-739
ETC3 - Wiring diagram ..................... EC-315, EC-746
EVAP canister purge volume control solenoid valve ....
EC-269
, EC-522, EC-884, EC-962
EVAP vapor lines inspection(QR20DE-QR25DE) ........
MA-28
Evaporative emission (EVAP) system EC-522, EC-962
Evaporator .................................................... ATC-158
Exhaust manifold(QR20DE-QR25DE) .............. EM-25
Exhaust manifold(YD22DDTi) ......................... EM-151
Exhaust system ................................................... EX-2
Exhaust system inspection ..................... EX-2, MA-39
Expansion valve ............................................ ATC-159
Exterior EI-21, EI-22, EI-24, EI-25, EI-26, EI-27, EI-28,
EI-30
, EI-31
F
F/FOG - Wiring diagram ..................... LT-108
, LT-109
F/PUMP - Wiring diagram EC-467, EC-907, EC-1270,
EC-1609
Fan control amp. ............................. ATC-84, ATC-129
Fan switch ....................................................... MTC-18
FIAR - Wiring diagram .................. EC-1253, EC-1592
Final drive (FF M/T) .............................. MT-26, MT-44
Finisher, interior - See Trim ................................ EI-32
Finisher, rear panel ............................................. EI-31
Floor trim ............................................................. EI-38
Flow charts ......................................................... GI-23
Fluid temperature sensor (A/T) ........................ AT-111
Fluorescent leak detector ............................. ATC-160
Flywheel (clutch) ................................................ CL-16
Flywheel runout(QR20DE-QR25DE) .............. EM-116
Flywheel runout(YD22DDTi) ........................... EM-255
Fog lamp, front ................................................. LT-108