engine PEUGEOT 1007 DAG 2008 Service Manual

9
126
Fuse N°RatingFunctions
120 AEngine control unit supply and fan assembly control - Engine control unit main relay - Injection control unit (Diesel) - Injection pump (Diesel) - Air heating solenoid valves (Diesel) - Air fl ow sensor (Diesel).
215 AHorn.
310 AFront and rear wash-wipe pump.
420 AHeadlamp wash pump.
515 AFuel pump (petrol).
610 APower steering control unit - Water in diesel sensor - Vehicle spe ed sensor.
710 ASwitching and protection unit (Diesel) - Engine coolant level detector (Diesel).
825 AStarter.
910 AABS/ESP control unit - ABS cut-off relay - Brake switch.
1030 A
Engine control unit actuators (petrol: ignition coils, oxygen se nsors, injectors, purge canister and variable timing solenoid valves, controlled thermosta t) (Diesel: injection control unit, air fl ow sensor, injection pump, diesel high pressure regulator, EGR and Turbo pressure regulation solenoid valves) - Blow-by heaters - Diesel heate r.
1140 AAir blowers.
1230 AWindscreen wipers (low/high speed).
1340 A(ignition positive) Built-In Systems Interface.
14-Not used.
1510 ARight main beam headlamp.
1610 ALeft main beam headlamp.
1715 ALeft dipped headlamp.
1815 ARight dipped headlamp.

9
127
CHANGING A WINDSCREEN WIPER BLADE
Changing a front wiper blade

 Lift the wiper arm.

 Unclip the blade and remove it.

 Fit the new blade.

 Push back the wiper arm.

Note: the shortest blade is fi tted on
the right-hand wiper arm.
Changing the rear wiper blade

 Lift the wiper arm.

 Unclip the blade and remove it.

 Fit the new blade.

 Push back the wiper arm.
ECONOMY MODE FUNCTION
After the engine has stopped, certain
functions (doors, windscreen wipers,
electric windows, courtesy light, audio
equipment, dipped headlamps, etc.)

can only be used for a cumulative
duration of thirty minutes, to prevent
discharging of the battery.
Once the thirty minutes are over, a
message informing you of the switch
to economy mode appears on the
multifunction display and the active
functions are put on standby.
These functions are reactivated
automatically next time the vehicle is
driven.
To resume the use of these functions
immediately, start the engine and let
it run for a few minutes.
The time available to you will then be
double the duration for which the en-
gine is left running. However, this pe-
riod will always be between fi ve and
thirty minutes.

Note: if the telephone is being used
when economy mode starts, it will
still be possible to fi nish the call.
A fl at battery will prevent the
engine from starting.
FITTING/REMOVING THE MAT
When removing the mat on the dri-
ver's side, push the seat as far back
as possible and remove the fi xings.
When refi tting, position the mat
correctly on the pins and clip the
fi xings. Check that the mat is secured
correctly.
To prevent the mat from becoming
caught under the pedals:
- only use mats suited to the fi xings already present in the
vehicle. It is imperative that these
fi xings are used.
- never fi t one mat on top of another.
Placing the wiper blades in the
special position


Less than a minute after switching
off the ignition, operate the wip-
ers stalk to position the wiper
blades in the centre of the wind-
screen.

To return the windscreen wipers
to their normal position, switch on
the ignition and operate the wipers
stalk.

9
128
BATTERY
The batteries contain harmful
substances such as sulphuric
acid and lead. They must be
disposed of in accordance
with regulations and must never be
discarded with household waste.
Take used remote control and vehi-
cle batteries to a special collection
point.
To start the vehicle from
another battery:
-
Connect the red cable to the positive
(+) terminals of the two batteries,
- Connect the green or black ca- ble to the negative (-) terminals
of the two batteries,
- Operate the starter, let the en- gine run,
- Wait for the engine to return to idle, then disconnect the cables.
Before disconnecting the
battery, you must wait for
2 minutes after switching off
the ignition.
Never disconnect a terminal when
the engine is running.
Never charge a battery without fi rst
disconnecting the terminals.
Close the windows, the sunroof and
the doors before disconnecting the
battery. If they do not operate nor-
mally following reconnection of the
battery, they must be reinitialised
(see sections "Sesame doors" and
"Sunroof"). After every reconnection of the bat-
tery:
- switch on the ignition and wait
1 minute before starting to al-
low the electronic systems to be
initialised. If slight diffi culties are
experienced after this, please
contact a PEUGEOT dealer.
-
reinitialise the "2 Tronic" gearbox
(refer to the corresponding section).

A. Flat battery

B. Slave battery
It is advisable to disconnect
the battery if the vehicle is
not to be used for a period
of more than one month.
To charge the battery using a
battery charger:
- Disconnect the battery,
- Follow the instructions for use
given by the battery charger
manufacturer,
- Reconnect starting with the nega- tive (-) terminal,
- Check that the terminals and connectors are clean. If they are
covered with sulphate (white or
greenish deposit), disconnect
them and clean them.

9
129
TOWING YOUR VEHICLE
From the rear:

 Unclip the side of the cover using
the fl at part of the towing eye,

 Screw in the towing eye until it
locks. When towing with the en-
gine switched off, there is no
braking assistance.
Special features of
the "2 Tronic" gearbox
When towing with four wheels on the
ground, the following rules must be
obeyed:
- gear lever in position
N ,
- tow the vehicle at less than 30 mph (50 km/h) over a maxi-
mum distance of 30 miles (50 km).
- do not add oil to the gearbox.
From the front:

 Unclip the bottom of the cover,
using the fl at part of the towing
eye.

 Screw in the towing eye until it
locks. Lifting
(2 wheels only on the road)
It is preferable to raise the vehicle by
the wheels.

Never use the radiator crossmember.
Without lifting
(4 wheels on the road)
You should always use a towbar.
The removable towing eye is stored
in the tool case, located in the left
boot trim.
Vehicles fitted with a manual
gearbox (diesel version)
In the case of vehicles fi tted with a
manual gearbox, the gear lever must
be in the neutral position.
Failure to observe this special condi-
tion may result in damage to certain
braking components and the absence
of braking assistance the next time
the engine is started.

9
130
TOWING A TRAILER, CARAVAN, BOAT, etc.
We recommend the use of original
PEUGEOT towbars and their har-
nesses that have been tested and
approved from the design stage of
your vehicle and that the fi tting of the
towbar is entrusted to a PEUGEOT
dealer.
If the towbar is not fi tted by a
PEUGEOT dealer, it is imperative
that it is fi tted using the electrical
pre-equipment installed at the rear
of the vehicle, in accordance with the
manufacturer's instructions.
Your vehicle is primarily designed
for transporting people and luggage
but it may also be used for towing a
trailer.
Driving with a trailer subjects the tow-
ing vehicle to more signifi cant stress
and its driver must be particularly
careful.
Air density decreases with altitude,
thus reducing engine performance.
Above 1 000 metres, the maximum
towing load must be reduced by 10 %
and so on for every 1 000 metres of
altitude.
Cooling: Towing a trailer on a slope
increases the temperature of the
coolant.
As the fan is electrically controlled,
its cooling capacity is not dependent
on the engine speed.
On the contrary, use a high gear to
lower the engine speed and reduce
your speed.
The maximum towing load on a long
slope depends on the gradient and
the outside temperature.
In all cases, pay attention to the cool-
ant temperature.
In certain cases of particularly ardu-
ous use (towing the maximum load
on a steep gradient in high tempera-
tures), switching off the air condition-
ing permits the recovery of engine
power and therefore an increase in
the towing capacity.
If the warning light comes on, stop
the vehicle and switch off the engine
as soon as possible.

Tyres: Check the tyre pressures of
the towing vehicle and of the trailer,
observing the recommended pres-
sures.

Braking: Towing increases the brak-
ing distance.

Lights: Check the electrical signal-
ling on the trailer.

Side wind: Take into account the in-
creased sensitivity to side wind.
FITTING ROOF BARS
When fi tting transverse or longitudi-
nal roof bars, use the accessories
recommended by PEUGEOT and
follow the manufacturer's fi tting in-
structions.
For further information, contact a
PEUGEOT dealer.

Maximum authorised weight on
the roof bars: 60 kg
Please refer to national legislation in
order to comply with the regula-
tions concerning the transportation of
objects which are longer than the
vehicle.
Driving advice

Distribution of loads: Distribute the
load in the trailer so that the heaviest
items are as close as possible to the
axle and the nose weight approach-
es the maximum permitted without
exceeding it.

1010
132
* Draining by gravity with oil fi ller cap open.
MODELS:
ENGINES AND GEARBOXES

Model codes:
KM...
KFVC NFUC NFUC/P

PETROL ENGINES
1.4 litre
(75 bhp)
1.6 litre 16V
(110 bhp)
Cubic capacity (cm 3
) 1 360 1 587
Bore x stroke (mm) 75 x 77 78.5 x 82
EU standard maximum power (kW) 54 80
Maximum power engine speed (rpm) 5 400 5 800
EU standard maximum torque (Nm) 118 147
Maximum torque engine speed (rpm) 3 400 4 000
Fuel Unleaded Unleaded
Catalytic converter Yes Yes

Gearboxes Manual
(5-speed) Manual
(5-speed) "2 Tronic"
(5-speed)

Oil capacities (in litres)

Engine (with cartridge replacement) 3.15 * 3.35 * 3.35 *
Gearbox - Final drive 2 2 -

1010
133

MODELS:
ENGINES AND GEARBOXES

Model codes:
KM...
8HZC 9HZC

DIESEL ENGINES
1.4 litre Turbo HDI
(70 bhp)
1.6 litre Turbo HDI 16V
(110 bhp)
Cubic capacity (cm 3
) 1 398 1 560
Bore x stroke (mm) 73.7 x 82 75 x 88.3
EU standard maximum power (kW) 50 80
Maximum power engine speed (rpm) 4 000 4 000
EU standard maximum torque (Nm) 160 240
Maximum torque engine speed (rpm) 2 000 1 750
Fuel Diesel Diesel
Catalytic converter Yes Yes
Particle emission fi lter No Yes

Gearboxes Manual
(5-speed) Manual
(5-speed)

Oil capacities (in litres)

Engine (with cartridge replacement) 3.8 3.75
Gearbox - Final drive 1.9 1.9

1010
134

CONSUMPTION In accordance with EC Directive 80/1268/CEE (as amended)

Engines Gearboxes
Model
codes KM...
Urban driving
mpg (l/100 km)
Inter-urban
driving
(l/100 km)
Mixed driving
(l/100 km)
Emission of
CO 2 by weight
(g/km)

1.4 litre Manual KFVC 8.6 5.2 6.5 153

1.6 litre 16V
Manual NFUC 9.2 5.5 6.9 163

"2 Tronic" NFUC/P 8.6 5.4 6.6 156

1.4 litre Turbo HDI Manual 8HZC 5.6 3.9 4.5 120

1.6 litre Turbo
HDI 16V
Manual 9HZC 6.0 4.1 4.8 125
Quality of the fuel used for petrol engines
The petrol engines are perfectly compatible with E5 type pet rol biofuels (containing 5 % ethanol), conforming to European
standard EN 228.
E85 type fuels (containing up to 85 % ethanol) are reserved e xclusively for vehicles marketed for the use of this type of fuel
(BioFlex vehicles). The quality of the ethanol must comply with European standard EN 15376.
For Brazil only, special vehicles are marketed to run on fuels co ntaining up to 100 % ethanol (type E100).
Quality of the fuel used for Diesel engines
The Diesel engines are perfectly compatible with biofuels w hich conform to current and future European standards (diesel
fuel which complies with standard EN 590 mixed with a biofuel which complies with standard EN 14214) which can be distributed
at the pumps (possible incorporation of 0 to 7 % Fatty Acid Met hyl Ester).
The use of any other type of (bio) fuel (vegetable or animal oils, domestic fuel...) is strictly prohibited (risk of damage to the
engine and fuel circuit).
Fuel consumption indications correct at time of printing.
The consumption values were established in accordance with EC D irective 80/1268/CEE (as amended). They may vary de-pending on the style of driving, traffi c conditions, weather conditions, the load in the vehicle, the maintenance of the vehicle and the use of the equipment.

1010
135
** The weight of the braked trailer may be increased, within the limit of the GTW, if the GVW of the towing vehicle is reduced
by the same amount; warning, towing with a lightly loaded towing vehicle may reduce its road holding performance.
*** In accordance with current legislation in your country.
The GTW and towed load values indicated are valid up to
an altitude of 1 000 metres; the towed load mentioned must be
reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 k m/h) *** .
High exterior temperatures may result in a reduction in the perfo rmance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed loa d
WEIGHTS AND TOWED LOADS (in kg)
Petrol engines 1.4 litre 1.6 litre 16V
Gearboxes Manual Manual "2 Tronic"
Model codes: KM... KFVC NFUC NFUC/P

1010
136
WEIGHTS AND TOWED LOADS (in kg)
Diesel engines 1.4 litre Turbo HDI 1.6 litre Turbo HDI 16V
Gearboxes Manual Manual
Model codes: KM... 8HZC 9HZC