PEUGEOT 107 DAG 2005 Manual PDF

Checks
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Checks
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CHECKING THE LEVELS
Oil level
Check the level regularly and top up
between changes. The maximum
consumption is 0.5 l per 600 miles
(1000 km).
Check the level with the vehicle level,
engine cold, using the dipstick.
There are two marks
on the dipstick:
A = maximum
If you ill past this
mark, contact a
PEUGEOT dealer.
B = minimum
Never allow the le-
vel to fall below this
mark.
Dipstick
Oil change
According to the information given in
the servicing booklet.
Changing the brake luid
The brake luid must be changed at
the intervals stated, according to the
manufacturer's servicing schedule.
Use luids recommended by the
manufacturer, which fulil DOT4
standards.
Windscreen wash level
For best quality cleaning and for your
safety, we would advise that you
use products recommended by your
manufacturer.
Contact a PEUGEOT dealer.
Viscosity selection
In all cases, the oil selected must
meet the manufacturer's require-
ments.
Cooling system
Used oil
Avoid prolonged contact of used oil
with the skin.
Brake luid is harmful to health and
very corrosive.
To maintain the reliability of
engines and emission control
systems, the use of additives
in engine oil is prohibited.
When the engine is warm, the tem-
perature of the coolant is controlled
by the engine fan. As this fan can
operate with the ignition key remo-
ved and because the cooling system
is pressurised, wait for at least one
hour after the engine has stopped
before carrying out any work.
Slacken the cap by 1/4 of a
turn to release the pressure
to prevent any risk of
scalding. When the pressure
has dropped, remove the cap and
top up the level. Only use the luid recom-
mended by the manufactu-
rer.
Otherwise, you risk seriously
damaging your engine. Do not dispose of used oil,
brake luid or coolant into
drains or into the ground.

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CHECKSOil ilter
Change the ilter regularly, in accor-
dance with the servicing schedule.Only use products recom-
mended by PEUGEOT or
products of equivalent qua-
lity and characteristics.
In order to optimise the operation
of units as important as the braking
circuit, PEUGEOT selects and offers
very speciic products.
In order to avoid damaging the
electrical units, avoid washing the
engine.
To check the main levels and cer-
tain components, in accordance
with the manufacturer's servicing
schedule, refer to the pages of the
servicing booklet which corres-
pond to your vehicle's engine.Battery
At the start of winter, have your
battery checked by a PEUGEOT
dealer.
Air ilter and passenger
compartment ilter
Have the ilter elements replaced
regularly.
If you drive in dusty
conditions, change them twice as
often.
Brake pads
Brake pad wear depends on the style
of driving, in particular for vehicles
which are used in town, over short
distances
.
Handbrake
Where the handbrake travel is too
great or there is a reduction in the
performance of the system, the
handbrake should be adjusted, even
between services.
Have the system checked by a
PEUGEOT dealer.
Manual gearbox
This does not require an oil
change. Have the level checked in
accordance with the manufacturer's
servicing schedule.
RUNNING OUT OF FUEL
(DIESEL)
It may be necessary to check
the thickness of the pads,
even between services. If the engine stops, it is
possible to restart it to drive
a short distance by operating
the pump at least 10 times.
If you run out of fuel, the circuit must
be reprimed:
- ill the fuel tank with at least ive litres of diesel,
- squeeze and release the manual repriming pump at least 10 times.
This is located under the protective
cover which must irst be unclipped
and then removed,
- operate the starter until the engine starts.
Notes: if the engine does
not start after approximately
15 seconds of attempts, ope-
rate the repriming pump again
approximately ifteen times before
trying again.
If the emission control warning light has
come on, it will only switch off after your
vehicle has been used several times.

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CHANGING A WHEEL
Parking the vehicle
F As far as possible, immobilise
the vehicle on level, stable, non-
slippery ground.
F Apply the handbrake, switch
off the ignition and engage irst
gear, reverse or position N for the
"2 Tronic" gearbox. Tools
The following tools are installed in a
carrier, located in the centre of the
spare wheel:
1.
Wheelbrace
2. Jack with handle
3. Removable towing eye Removing the wheel
F
Remove the trim.
F Release the wheel bolts using the
wheelbrace 1.
Access to the spare wheel and
the jack in the boot
F Remove the carpet then the
plastic cover using the handle. Tyre pressure
This is indicated on the label posi-
tioned on the interior pillar of the left
door, see "Identiication".

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Reitting the wheel
F Position the wheel.
F Screw in the bolts fully by hand.
Never go underneath a vehi-
cle supported only by a jack
(use an axle stand).
After changing a wheel:
- have the tightening of the bolts and the pressure of the spare wheel
checked as soon as possible,
- have the punctured wheel repaired and reit it on the vehicle as soon
as possible.
Contact a PEUGEOT dealer.
F
Place the jack 2 in contact with
one of the four locations A pro-
vided on the underframe, the one
closest to the wheel to be chan-
ged.
F Extend the jack 2 until its base is
in contact with the ground. Ensure
that the centreline of the jack base
is directly below the location A
used.
F Lift the vehicle.
F Remove the bolts and detach the
wheel.
F Pre-tighten using the wheelbra-
ce 1. F
Fold the jack 2 and detach it.
F Tighten the wheel bolts using the
wheelbrace 1.
F Reit the trim.
F Store the tools and the wheel in
the boot.

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CHANGING A BULB
Front lights
1. Side lights
2. Direction indicators
3. Dipped headlamps / Main
beam headlamps 1.
Side lights (W5 W)
F Turn the bulb holder A one quarter
of a turn and remove it.
F Remove the bulb and change it. 3.
Dipped headlamps /
Main beam headlamps
(H4 - 60/55W)
F Disconnect the connector.
F Remove the rubber C.
F Push the tab D on the side.
F Remove the bulb holder and
change the bulb.
F Reit the bulb holder, the tab then
the rubber.
If you encounter any dificulties,
contact a PEUGEOT dealer.
2. Direction indicators
(PY 21 W amber)
F Turn the bulb holder B one quarter
of a turn and remove it.
F Turn the bulb one quarter of a turn.
F Remove the bulb and change it.
If you encounter any dificulties, con-
tact a PEUGEOT dealer.
Note:
in certain climatic con-
ditions (low temperatures,
humidity), the presence
of condensation on the
internal face of the headlamps is
normal ; it disappears a few minutes
after the lights are switched on.

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Rear lights
1. Brake / side lights (P 21/5 W)
2. Direction indicators (P 21 W)
3. Reversing light (P 21 W), right side
Fog lamp (P 21 W), left side These 3 bulbs are changed by remo-
ving the light:
F
open the boot,
F unscrew the two light ixing
nuts A,
F remove the light unit by pulling
outwards, F
unclip the harness,
F remove the bulb holder moving
aside the four tabs B,
F remove the bulb and change it.
Note: when reitting, proceed in
the reverse order and take care to
position the bulb holder, the tabs and
the light correctly.

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Third brake light
(Four W 5 W bulbs)
F Unscrew the 2 ixing bolts A.
F Release the lamp unit by pushing
the two tabs B inwards.
F Disconnect the connector and the
rear wash-wipe pipe.
F Remove the bulb holder.
F Remove the bulb and change it.
When reitting, proceed in the re-
verse order and ensure that the lamp
unit seal and the rear wash-wipe
pipe have been put back in place
correctly.
Number plate lights
(W 5 W)
F Pass your hand under the bum-
per.
F Remove the bulb holder turning it
one quarter of a turn.
F Remove the bulb and change it.
Direction indicator side
repeaters (WY 5 W amber)
F Push the repeater forwards and
detach it.
F Turn the bulb holder one quarter
of a turn and remove it.
F Remove the bulb and change it.
Do not tighten the bolts more
than is necessary at the risk
of breaking the light.

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CHANGING A FUSE
The fuse boxes are located under the
instrument panel trim and next to the
battery in the engine compartment.Correct
Removing and itting a fuse
Before changing a fuse, the cause
of the incident must be found and
rectiied.
F Use the pliers A located in the
fuse box under the bonnet. Incorrect
Pliers A
Instrument panel fuse boxes
These are located on each side of
the instrument panel under the trim.
F Turn the steering wheel to the left,
remove bolt B.
F Turn the steering wheel to the
right (do not forget to release the
steering wheel using the key),
remove bolt C.
Always replace a faulty fuse
with a fuse of the same rating
(same colour).

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F Raise the instrument panel
trim, and the rev counter trim if
necessary, to gain access to the
fuses located on the left and on
the right.
F
For the rev counter, partially
unscrew bolt D located behind it.

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Fuse N° RatingFunctions
1 10 A Brake lights
2 25 A Central locking/unlocking
3 20 A Demisting
4 7.5 A Rear lights
5 7.5 A Diagnostic socket
6 7.5 A Rear fog lamp - Instrument panel
7 7.5 A Demisting
8 7.5 A Injection control unit
9 10 A Fuel gauge electrical supply
10 20 A Wipers
11 15 A Accessories - 12 volt socket
12 7.5 A Demisting - ABS - Fan assembly relay - Front and rear wipers
13 15 A Air bag control unit - Engine control unit - Engine immobiliser co ntrol unit - Ignition coil
14 7.5 A Air conditioning
15* 40 A Accessories - Demisting - ABS - Fan assemby relay - Front and rear wipers
16* 30 A Electric windows
17* 40 A Heating
* Fuses located behind the instrument panel. To change them, contact a PEUGEOT dealer.