engine Peugeot 307 Break 2002.5 User Guide

09-09-2002
PEUGEOT SERVICING25
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Level
Operations Description of operation 1st Service
A C Intermediate
DRAIN/REFILL Engine oil Bleed fuel filter (diesel) Oil filter Fuel filter *(petrol)REPLACE Fuel filter element (diesel) Air filter element Spark plugs (petrol) Engine oil (check + topup) Manual gearbox oil (check + topup) Battery (check + topup) if cap is removableLevel Screen wash (check + topup) Coolant (check + topup) Brake fluid (check + topup) Power steering fluid (check + top up according to specification) Operation of lights and indicators Condition of glass, headlamp and light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers)CHECK Condition of rubber boots and gaiters Brake pads Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear. Condition and pressure of tyres (including spare wheel) Emission control check as per current legislation (petrol) Smoke opacity (diesel) Pollen filter (according to specification) Visual check of the whole vehicle
SERVICE* Courtesy vehicle
ROAD TEST
: All driving conditions: Arduous conditions * According to country.

(1) Minimum grade: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD. ACEA= Association des Constructeurs Européens Automobiles
(Association of European Automobile Manufacturers). API = American Petroleum Institute.
If oil is used which does not conform to the ACEA A3B3 standards, this requires the "Arduous Conditions" servicing schedule to be followed, which involves shorter intervals between services.
*This Fuel Economy oil can only be used in engines designed f or its use.
Use 5W40 oil only for HDI Turbo DIesel engines fitted wit h a particulate emission filter.
26TRADE NAMES OF APPROVED AND RECOMMENDED ENGINE LUBRICANTS IN EUROPE (1)
PETROL DIESEL DIESEL PETROL
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09-09-2002
RECOMMENDATIONS FOR
APPROVED LUBRICANTS
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depend
ing on the temperatures at which the
oils are to be used.
It is also possible to use "superior
quality" synthetic oils.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qual
ity (for petrol engines), or CD/CF
quality (for diesel engines) may be
used by following the "Arduous
Conditions" servicing schedule,
which specifies shorter intervals.
Do not hesitate to ask for advice from
a PEUGEOT dealer to maintain dri
ving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING27
Manual
ONLY ONLY
Gearbox ESSO Gear Oil BV TOTAL TRANSMISSION BV 75W80 PR 9736.41 75W80
AutomaticONLY
GearboxATF 4HP20AL4PR 9736.22
Other approved products
Power steering FLUIDE DA PR 9730. A1
Brake fluid PEUGEOT DOT4
Coolant
ONLY PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
Protection to minus 35C

09-09-2002
1 Rev counter.
2 Seat belt not fastened warning
light.
3 Engine diagnostics warning
light.
4 Handbrake and low brake fluid
level warning light.
5 Lefthand direction indicator.
6 Coolant temperature indicator. 7
Battery charge warning light.
8 Central (STOP) warning light.
9 Engine oil pressure warning
light.
10 Low fuel level warning light.
11 Righthand direction indicator.
12 Fuel gauge.
13 ABS warning light. 14
Air bag warning light.indicator
light.
16 Speedometer.
17 Service indicator, oil level and
total distance recorder.
18 Trip recorder zero reset.
19 Rear fog lamp indicator light.
20 ESP/ASR warning light
21 Front fog lamps indicator
light.
22 Diesel engine preheating light.
23 Main beam headlamps
indicator light.
24 Low coolant level warning light.
25 Dipped beam headlamps
indicator light.
26 Water in diesel filter warning
light.
27 Lighting rheostat.
INSTRUMENTS AND CONTROLS
28
PETROL / DIESEL INSTRUMENT PANEL DIALS: MANUAL GEARBOX

09-09-2002
INSTRUMENTS AND CONTROLS29
1
Rev counter.
2 Seat belt not fastened warning
light.
3 Engine diagnostics warning
light.
4 Handbrake and low brake fluid
level warning light.
5 Lefthand direction indicator.
6 Coolant temperature indicator. 7
Battery charge warning light.
8 Central (STOP) warning light.
9 Engine oil pressure warning
light.
10 Low fuel level warning light.
11 Righthand direction indicator.
12 Fuel gauge.
13 ABS warning light. 14
Air bag warning light.
15 Passenger air bag disarming
indicator light.
16 Speedometer.
17 Service indicator, oil level and
total distance recorder.
18 Trip recorder zero reset.
19 Rear fog lamp indicator
light.
20 ESP/ASR warning light
21 Front fog lamps indicator light.
22 Main beam headlamps indicator
light.
23 Low coolant level warning light.
24 Dipped beam headlamps
indicator light.
25 Lighting rheostat.
26 Sport programme indicator light.
27 Snow programme indicator
light.
28 Gear lever position indicator.
PETROL INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX

Low coolant level warning light
Linked to the central STOPwarning light.
This comes on for approximately 3 seconds each time the ignition is switched on.
This warning light is accompanied by an audible signal and the message "Top up
coolant " on the multifunction display.
Stop immediately. Central STOP warning light
This light comes on each time the ignition is switched on.
It is linked to the "engine oil pressure", ''oil temperature''
, ''coolant
level low'', ''brake fluid level'', "electronic brake force dist ribution
fault' and ''coolant temperature gauge'' warning lights.
The STOP warning light flashes if one of the doors or the boot is o pen. A diagram appears
on the multifunction display for a few seconds, accompanied by an audible signal.
In this case, it is not essential to stop if this is a delib erate action on the part of
the driver (e.g. transportation of long objects).
Stop immediately if it comes on permanently with the engine running.
Contact a PEUGEOT dealer.
Engine oil pressure warning light
Linked to the central STOPwarning light.
If it comes on with the engine running, it is accompanied b y an audible
signal and the message ''Oil pressure low''or ''Top up engine oil'' on
the multifunction display.
Stop immediately.
If there is a lack of oil in the lubrication circuit, top up the level.
Contact a PEUGEOT dealer without delay.
INSTRUMENTS AND CONTROLS
A permanently lit warning light or one that flashes with the engine running,
indicates an operating fault in the relevant unit. Some war ning lights may
be linked to buzzers and a message on the multifunction di splay. Do not
ignore this warning: contact a PEUGEOT dealer as soon as p ossible.
If the Central STOP warning light comes on when you are d riving, stop
immediately where it is safe to do so. Warning:
Allow the engine to cool
before topping up.
The cooling system is pressurised.
To prevent the risk of scalding,
unscrew the cap by two turns to
allow the pressure to drop.
Once the pressure has dropped,
remove the cap and top up the level.
Contact a PEUGEOT dealer.
Handbrake and low brake
fluid level warning light
Linked to the central STOP
warning light.
This comes on each time the ignition is
switched on.
Illumination of this light is accompa
nied by an audible signal and a
message on the multifunction display
indicating the cause of the warning: ''Handbrake on'', if the handbrake
is applied or has not been released
correctly,
''Low brake fluid level'' if there is
an excessive drop in the brake fluid
(if the light remains on even with the
handbrake released),
''Brake system problem'' is dis
played simultaneously with the ABS
light, indicating a malfunction of the
electronic brake force distribution.
Stop immediately.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS
30
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09-09-2002
Battery charge
warning light
This comes on each time
the ignition is switched on.
If it comes on with the engine run
ning, it is accompanied by an audible
signal and a message "Low battery
charge" on the multifunction
display.
It can indicate:
faulty operation of the charging circuit,
loose battery or starter terminals,
a cut or slack alternator belt,
an alternator fault.
Contact a PEUGEOT dealer.
ABS warning light
This light comes on for
3 seconds each time the
ignition is switched on.
If it remains on or comes on above
8mph (12 kmh), this indicates a mal
function of the ABS.
However, the vehicle retains conven
tional servoassisted braking.
Illumination of this light is accompa
nied by an audible signal and the
message ''ABS system problem''
on the multifunction display.
Contact a PEUGEOT dealer. Electronic stability programme (ESP/ASR) warning light
This comes on for 3 seconds each time the ignition is switched o
n.
If the light remains on or comes on when the engine is runni ng and the
vehicle is moving, it is accompanied by an audible signal and the mes
sage ''ESP/ASR system not operational'' on the multifunction display; contact
a PEUGEOT dealer.
Diesel preheat light
This comes on each time the ignition is switched on
Wait until it goes out before trying the starter.
Water in diesel filter warning light
(according to country)
Illumination on of this warning light is accompanied by an audible signal
and the message ''Water in diesel filter'' on the multifunction display.
There is a risk of damage to the injection system.
Contact a PEUGEOT dealer a soon as possible. .
Engine diagnostics warning light
This comes on each time the ignition is switched on.
The warning light showing clogging of the particulate emi
ssion filter is
linked to the engine diagnostics warning light.
If it comes on with the engine running, accompanied by an a udible signal and the
message ''Emission control system problem'' on the multifunction display, it
indicates a malfunction in the emission control system. ''Diesel additive low level'' or "Risk of clogging of particulate emission
filter" indicates a malfunction in the particulate emission filter.
If it flashes when the engine is running, accompanied by an audible signal and
the message ''Catalytic converter faulty'' on the multifunction display, it indi
cates a malfunction in the injection or ignition system. There is a risk of damage
to the catalytic converter (petrol engines only).
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS 31

09-09-2002
Passenger air bag disarming indicator light
Illumination of this warning light is accompanied by an audible signal and
the message "Passenger air bag disarmed" on the multifunction dis
play.
If the passager air bag is disarmed, the indicator light comes o n when the igni
tion is switched on and remains on.
In all cases, if the warning light flashes; contact a PEUGEOT d ealer.
Seat belt not fastened warning light
With the engine running, this indicator light comes on whe n the driver's
seat belt is not fastened.
Low fuel level warning light.
The warning light comes on for three seconds when the igniti on
is switched on.
When this light comes on with the engine running, it is a ccompa
nied by an audible signal and the message "Fuel level low"on the multifunc
tion display.
When the warning light comes on, you have enough fuel to drive at least 50 km.
The tank capacity is approximately 60 litres. This light flashes to indicate a
malfunction of the fuel gauge. Contact a PEUGEOT dealer. Air bag warning light
This light comes on for a few seconds when the ignition is sw
itched on.
Illumination of this warning light, with the engine run ning, is accompa
nied by an audible signal and the message "Air bag fault"on the multi
function display indicating:
a fault in the front air bags,
or
a fault in the side air bags or curtain air bags.
Contact a PEUGEOT dealer. Coolant temperature indicator
When the needle is in zone
A,the
temperature is correct.
When the needle is in zone B, the
temperature is too high. The central
STOP warning light flashes, accom
panied by an audible signal and the
message "Coolant temp. high" on
the multi–function display.
You must stop immediately.
Warning : wait for the engine to cool
before topping up the level.
The cooling system is pressurised.
In order to avoid any risk of scalding,
unscrew the cap two turns to allow
the pressure to drop.
When the pressure has dropped,
remove the cap and top up the level.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS
32

09-09-2002
Passenger air bag disarming indicator light
Illumination of this warning light is accompanied by an audible signal and
the message "Passenger air bag disarmed" on the multifunction dis
play.
If the passager air bag is disarmed, the indicator light comes o n when the igni
tion is switched on and remains on.
In all cases, if the warning light flashes; contact a PEUGEOT d ealer.
Seat belt not fastened warning light
With the engine running, this indicator light comes on whe n the driver's
seat belt is not fastened.
Low fuel level warning light.
The warning light comes on for three seconds when the igniti on
is switched on.
When this light comes on with the engine running, it is a ccompa
nied by an audible signal and the message "Fuel level low"on the multifunc
tion display.
When the warning light comes on, you have enough fuel to drive at least 50 km.
The tank capacity is approximately 60 litres. This light flashes to indicate a
malfunction of the fuel gauge. Contact a PEUGEOT dealer. Air bag warning light
This light comes on for a few seconds when the ignition is sw
itched on.
Illumination of this warning light, with the engine run ning, is accompa
nied by an audible signal and the message "Air bag fault"on the multi
function display indicating:
a fault in the front air bags,
or
a fault in the side air bags or curtain air bags.
Contact a PEUGEOT dealer. Coolant temperature indicator
When the needle is in zone
A,the
temperature is correct.
When the needle is in zone B, the
temperature is too high. The central
STOP warning light flashes, accom
panied by an audible signal and the
message "Coolant temp. high" on
the multi–function display.
You must stop immediately.
Warning : wait for the engine to cool
before topping up the level.
The cooling system is pressurised.
In order to avoid any risk of scalding,
unscrew the cap two turns to allow
the pressure to drop.
When the pressure has dropped,
remove the cap and top up the level.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS
32

09-09-2002
Instrument panel display
After switching on the ignition, three functions are shown in succession:
service indicator (see corresponding section),
engine oil level indicator,
total distance recorder (total and trip distances).
Note : the total and trip distances are displayed for 30 seconds wh en the ignition
is switched off, on opening the driver's door, as well as on locking and unlocking
the vehicle.
Engine oil level indicator
When the ignition is switched on, the engine oil level is indicated for approxi
mately 10 seconds, after the servicing information.
Maximum
Check the level using the dipstick to confirm whether the displ ay
is correct; a surplus of oil can cause damage to the engine.
Contact a PEUGEOT dealer without delay.
Minimum
Check the level with the dipstick and top it up. The figu re shown
is only correct if the vehicle has been on stable, level ground , with
the engine stopped, for 10 minutes.
Oil level gauge fault
Flashing of the segments, the square or of "min" and "max" indi
cates a fault in the oil level gauge.
There is a risk the engine will be damaged.
Contact a PEUGEOT dealer. Lighting rheostat
With the lights on,
press the button to
vary the intensity of
the lighting of the
instrument panel and
the multifunction dis
play. When the light
ing reaches the minimum (or maxi
mum) setting, release the button
then press it again to increase (or
reduce) the brightness.
As soon as the lighting is of the
required brightness, release the but
ton.
Trip recorder zero
reset
With the ignition on,
press the button.
INSTRUMENTS AND CONTROLS
34