engine Peugeot 407 2010 Service Manual

9CHECKS
110
2.2 LITRE HDI 16V DIESEL ENGINES
* According to country.
Important: if you have to re-
move/refi t the engine style co-
ver, handle it with care to avoid
damaging the fi xing clips.
Check the levels!

1. Power steering reservoir.

2. Engine coolant reservoir
(header tank).

3. Engine oil fi ller cap.

4. Brake fl uid reservoir.

5. Air fi lter.

6. Engine ol dipstick.

7. Screenwash and headlamp wash *
reservoir fi ller cap.

8. Priming pump.

9. Bleed screw.

9CHECKS
111
CHECKING THE LEVELS
These are normal maintenance opera-
tions which keep your vehicle in good
working order. Obtan advice from the
PEUGEOT dealer network or from the
Warranty and Maintenance Record
provided with the vehicle.
If you have to remove/refi t the engine
style cover, handle it with care to avoid
damaging the fi xing clips.
Dipstick There are two marks on
the dipstick:

A = maximum
Never fi ll past this mark.

B = minimum
To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil is
prohibited.
Oil level

 Check the level regularly and top
up between changes.
Check the level with the vehicle level,
the engine having been off for more
than 15 minutes, using the dipstick. Oil change
It is essential that this is carried out at
the intervals specifi ed and the viscosity
of the oil chosen must meet the require-
ments laid down in the manufacturer's
servicing schedule. Ask for advice from
the PEUGEOT dealer network.

Note : avoid used oil coming into pro-
longed contact with the skin. Empty
the used oil into the containers provid-
ed for this purpose in the PEUGEOT
dealer network (France) or take it to
an approved recycling centre. system is pressurised, wait for at least
one hour after the engine has stopped
before carrying out any work.
Oil filter
Replace the fi lter regularly in accor-
dance with the recommendations of
the servicing schedule.
Brake fluid change
Use the fl uid recommended by the
manufacturer, which fulfi ls the DOT4
standard.
It is essential that the brake fl uid is
changed at the intervals specifi ed in
the manufacturer's servicing schedule.

Note : avoid all contact with the skin;
the brake fl uid is harmful to health and
is very corrosive. Used oil
Power steering reservoir
Use the fl uid recommended by the
manufacturer.

 Open the reservoir, with the engine
at ambient temperature. The level
should always be above the MIN.
mark and close to the MAX. mark.
Cooling system Screenwash and headlamp
wash level
To ensure optimum cleaning and avoid
freezing, this fl uid should not be topped
up or replaced with plain water. Slacken the cap by two turns
to release the pressure to pre-
vent any risk of scalding. When
the pressure has dropped, re-
move the cap and top up the level.

Note : the coolant does not need to be
changed.
Use the fl uid recommended
by the manufacturer.
When the engine is warm, the
temperature of the coolant is
controlled by the engine fan. As this
fan can operate with the ignition key
removed and because the cooling Do not dispose of used oil,
brake fl uid or coolant into
drains or onto the ground.
Take care when working un-
der the bonnet, as some parts
of the engine can be very hot
(risk of burns).

9CHECKS
112
CHECKS
At the start of winter, have
your battery checked by a
PEUGEOT dealer.
Have the fi lter elements
replaced regularly. If you
drive in dusty conditions,
change them twice as often.
Air filter and passenger compartment filter
Particle emission filter (Diesel)
It is essential that the particle emission
fi lter is maintained in accordance with
the manufacturer's servicing schedule,
by a PEUGEOT dealer.

Note : following prolonged operation
of the vehicle at very low speed or at
idle, you may, in exceptional circum-
stances, notice emissions of water va-
pour at the exhaust on acceleration.
This does not have any effect on the
performance of the vehicle or the en-
vironment.
On vehicles which are fi tted with a par-
ticle emission fi lter, the cooling fan may
operate after the vehicle has stopped,
even when the engine is cold. Where the parking brake trav-
el is too great or there is a re-
duction in the performance of
the system, the parking brake
should be adjusted.
Have the system checked by a PEUGEOT
dealer.
Parking brake
Disc wear status
For any information relating to check-
ing disc wear, contact a PEUGEOT
dealer.
FUEL SUPPLY CUT-OFF (PETROL) *
As a safety precaution, in certain cir-
cumstances the fuel supply to the en-
gine is cut off.
To re-establish the fuel supply:
RUNNING OUT OF FUEL (DIESEL)
If you should run out of fuel, it is ne-
cessary to prime the fuel system.
The priming pump and the bleed screw
are located under the bonnet (see cor-
responding illustration in the technical
information section):
1.6 litre 16V HDI engine
- fi ll the fuel tank with at least fi ve li-
tres of diesel,
- squeeze and release the manual priming pump until fuel appears in
the transparent pipe,
- operate the starter until the engine starts.
2 litre 16V HDI engine
- fi ll the fuel tank with at least fi ve li- tres of diesel,
- unscrew the bleed screw,
- squeeze and release the manual priming pump until diesel is seen
escaping via the bleed screw,
- retighten the bleed screw,
- operate the starter until the engine starts.
Brake pad wear depends on
the style of driving, in particu-
lar for vehicles which are used
in town, over short distances.
Brake pads It may be necessary to check
the brake pads for wear, even
between services.
* According to version.
To ensure the best perfor-
mance from components as
important as the power steer-
ing and the braking system,
the manufacturer selects and offers
specifi c products, only use products
recommended by PEUGEOT.
Battery
To prevent damage to the electrical
units, high pressure washing of the en-
gine compartment is strictly prohibited .
 press the red button on the angle
of the front right-hand suspension
housing, under the bonnet.

1010PRACTICAL INFORMATION
116
CHANGING A FRONT BULB
Handle the bulbs with a dry cloth.
2 - Main beam headlamps: H7-55W.

 Remove the protective cover cor-
responding to the faulty bulb.

 Disconnect the connector.

 Press the end of the securing clips
to free the bulb. Change the bulb.

 When fi tting the new bulb, ensure
that the direction notches are po-
sitioned correctly and the securing
clips are fi xed properly.

 Reconnect the connector.

 Refi t the protective cover.

4 - Direction indicators:
PY21W (amber).

 Turn the bulb holder a quarter turn
and remove it.

 Change the bulb.

WARNING: RISK OF ELEC-
TROCUTION
Front lamps
In the engine compartment, remove
the cover secured by one or two but-
terfl y screws, a plastic retainer clip and
two quarter turn screws.

1 - Dipped beam headlamps: H1-55W
or D2S-35W xenon bulb.
Xenon bulbs must be replaced by a
PEUGEOT dealer. Amber coloured bulbs (direc-
tion indicators and side re-
peaters) must be replaced
with bulbs of identical specifi -
cation and colour.
5 - Front foglamps: H11 - 55W.
Turn the wheels to full lock.
Access to the bulb is via the fl ap in the
front mud fl ap.
Consult a PEUGEOT dealer.
The headlamps are fi tted with polycar-
bonate glass with a protective coating.
Do not clean them with a dry or abra-
sive cloth, nor with a detergent or sol-
vent product.
Ensure that the liquid used to fi ll the
wash-wipe and headlamp wash reser-
voir is of good quality.

High pressure washing :
when using a high pressure
washer on stubborn dirt, do
not persist on the headlamps,
the other lamps and their surrounds
to avoid damaging their coating and
seals.
In certain climatic conditions (low tem-
perature, humidity), condensation on
the inside surface of the headlamp
glass and rear lights glass is normal;
it disappears a few minutes after the
lighting is switched on.

3 - Sidelamps: W5W.

 Remove the protective cover, dis-
connect the connector and then
remove the bulb and change it.

 Put the connector back in place.

 Reconnect the connector.

 Refi t the protective cover.

1010PRACTICAL INFORMATION
119
CHANGING A FUSE
The fuse boxes are placed in the lower
part of the fascia (passenger side in
the glove box) and in the engine com-
partment (left-hand side). Fascia fuses
To access the fuses, open the glove box. Open the fuse box co
ver by pressing the
two tabs at the top.
Replacing a fuse
Before replacing a fuse, the cause of
the incident must be found and recti-
fi ed. The fuse numbers are indicated
on the fuse box. Always replace a faulty fuse
with a fuse of the same rating
(same colour).
Use the special pliers located
on the support next to the fuse box,
this support also contains the replace-
ment fuses.
Fuse N°
Rating

A
Functions

F1 15 Rear wiper.

F2 30 Central locking/deadlocking.

F3 5 Air bags.

F4 10 ESP dual function sensor, diagnostic connector,
sunroof (Saloon), steering wheel angle sensor.

F5 30 Front one-touch electric windows, sunroof
(Saloon), panoramic roof concealing fl ap
(407SW).

F6 30 Rear one-touch electric windows.

F7 5 Glove box lighting, side repeaters, front and rear
courtesy lamps, map reading lamps, courtesy
mirror.

F8 20 Multifunction display, audio equipment, steering
wheel control, trailer fuse box, alarm control unit,
navigation-telematics (according to country).

1010PRACTICAL INFORMATION
119
CHANGING A FUSE
The fuse boxes are placed in the lower
part of the fascia (passenger side in
the glove box) and in the engine com-
partment (left-hand side). Fascia fuses
To access the fuses, open the glove box. Open the fuse box co
ver by pressing the
two tabs at the top.
Replacing a fuse
Before replacing a fuse, the cause of
the incident must be found and recti-
fi ed. The fuse numbers are indicated
on the fuse box. Always replace a faulty fuse
with a fuse of the same rating
(same colour).
Use the special pliers located
on the support next to the fuse box,
this support also contains the replace-
ment fuses.
Fuse N°
Rating

A
Functions

F1 15 Rear wiper.

F2 30 Central locking/deadlocking.

F3 5 Air bags.

F4 10 ESP dual function sensor, diagnostic connector,
sunroof (Saloon), steering wheel angle sensor.

F5 30 Front one-touch electric windows, sunroof
(Saloon), panoramic roof concealing fl ap
(407SW).

F6 30 Rear one-touch electric windows.

F7 5 Glove box lighting, side repeaters, front and rear
courtesy lamps, map reading lamps, courtesy
mirror.

F8 20 Multifunction display, audio equipment, steering
wheel control, trailer fuse box, alarm control unit,
navigation-telematics (according to country).

1010PRACTICAL INFORMATION
120

Fuse N°
Rating

A
Functions

F9 30 Lighter, telematics (according to country), rear 12 V accessories socket (100 W max).

F10 15 Tyre under-infl ation detection unit.

F11 15 Diagnostic socket, ignition switch.

F12 30 Hands-free kit, trailer socket, trailer fuse box, audible rear pa
rking assistance, passenger’s
electric seat, rain and brightness sensor, alarm.

F13 5 Engine fuse box, windscreen wipers relay control.

F14 15 Driver’s electric seat, instrument panel, air conditioning control panel, air bags control unit.

F15 15 Electric child lock, rear doors deadlocking.

F17 40 Heated rear screen.

FS1 - PARC shunt.

1010PRACTICAL INFORMATION
123
The electrical system of your
vehicle is designed to oper-
ate with standard or optional
equipment.
Before installing other electrical equip-
ment or accessories on your vehicle,
contact a PEUGEOT dealer.
PEUGEOT will not accept responsi-
bility for the cost incurred in repairing
your vehicle or for rectifying the mal-
functions resulting from the installation
of accessories not supplied and not
recommended by PEUGEOT and not
installed in accordance with its instruc-
tions, in particular when the combined
consumption of all of the additional
equipment connected exceeds 10 mil-
liamperes.
The maxi-fuses provide additional pro-
tection for the electrical systems. All work
must be carried out by a PEUGEOT
dealer.
CHANGING A WINDSCREEN WIPER BLADE ECONOMY MODE FUNCTION
After the engine has stopped, certain
electrical functions can be used for a
maximum duration of approximately
one hour, to prevent discharging of the
battery.
A fl at battery prevents the en-
gine from starting.
If the telephone is being used
when economy mode starts,
it will still be possible to fi nish
the call.
Placing the wiper blades in
the maintenance position

 Less than one minute after swit-
ching off the ignition, press the
windscreen wiper stalk down once
to position the blades vertically on
the windscreen (maintenance po-
sition).
Replacing a blade

 Lift the arm, then unclip the blade
and remove it.

 Fit the new blade and fold down
the arm.
To reposition the blades, switch on the
ignition and operate the windscreen
wiper stalk. This period may be signifi -
cantly reduced if the battery
charge is low.
Once the hour is over, a message ap-
pears on the multi-function display
and the active functions are put on
standby.
These functions are automatically re-
activated when the vehicle is started.
As winter approaches, have your bat-
tery checked by a PEUGEOT dealer.

1010PRACTICAL INFORMATION
122
Engine compartment fuses
To access the fuses located in the
engine compartment (next to the bat-
tery), remove the battery cover and
unclip the fuse box cover.
Close the fuse box cover carefully and
refi t the battery cover when you have
fi nished.
Fuse N°
Rating

A
Functions

1 20 Engine management control unit.

2 15 Horn.

3 10 Front and rear wash-wipe.

4 20 Headlamp wash.

5 15 Engine management actuators (fuel pump,
purge canister solenoid valves, ...).

6 10 Automatic gearbox control unit.

7 10 Switching and protection unit, intake air fl ow
sensor, clutch switch, six-speed automatic gear-
box switch, STOP switches, electrochromatic
mirror, panoramic roof concealing fl ap controls
(407SW).

8 20 Starter coil.

9 10 Xenon bulb electronic supply, STOP switch,
power steering electropump assembly, four-
speed automatic gearbox control unit, automatic
gearbox locking relay.

10 30 Engine management actuators (ignition coil,
solenoid valves, oxygen sensors).

11 40 Air conditioning blower or not used.

12 30 Windscreen wipers.

13 40 Built-in systems interface supply (ignition pos itive).

14 30 Air pump.

1010PRACTICAL INFORMATION
123
The electrical system of your
vehicle is designed to oper-
ate with standard or optional
equipment.
Before installing other electrical equip-
ment or accessories on your vehicle,
contact a PEUGEOT dealer.
PEUGEOT will not accept responsi-
bility for the cost incurred in repairing
your vehicle or for rectifying the mal-
functions resulting from the installation
of accessories not supplied and not
recommended by PEUGEOT and not
installed in accordance with its instruc-
tions, in particular when the combined
consumption of all of the additional
equipment connected exceeds 10 mil-
liamperes.
The maxi-fuses provide additional pro-
tection for the electrical systems. All work
must be carried out by a PEUGEOT
dealer.
CHANGING A WINDSCREEN WIPER BLADE ECONOMY MODE FUNCTION
After the engine has stopped, certain
electrical functions can be used for a
maximum duration of approximately
one hour, to prevent discharging of the
battery.
A fl at battery prevents the en-
gine from starting.
If the telephone is being used
when economy mode starts,
it will still be possible to fi nish
the call.
Placing the wiper blades in
the maintenance position

 Less than one minute after swit-
ching off the ignition, press the
windscreen wiper stalk down once
to position the blades vertically on
the windscreen (maintenance po-
sition).
Replacing a blade

 Lift the arm, then unclip the blade
and remove it.

 Fit the new blade and fold down
the arm.
To reposition the blades, switch on the
ignition and operate the windscreen
wiper stalk. This period may be signifi -
cantly reduced if the battery
charge is low.
Once the hour is over, a message ap-
pears on the multi-function display
and the active functions are put on
standby.
These functions are automatically re-
activated when the vehicle is started.
As winter approaches, have your bat-
tery checked by a PEUGEOT dealer.