service PEUGEOT 807 2002 Owners Manual

PEUGEOT SERVICING Your vehicle's servicing schedule is based on level Aservices (engine oil change, checks and topups) and level Cservices
( level A + workshop operations carried out every 40,000/36,000 miles (60 00 0 km)) in accordance with the tables on the fol
lowing pages.
Irrespective of the conditions in which your vehicle is used, the interval between two level Aservices may not exceed:
• For petrol engines, 20,000 miles (30 000 km) or 2 years .
• For HDI turbo diesel engines, 12,000 miles (20 000 km) or 2 years .
In all cases, the extension of the service intervals mea ns that the engine oil level must be checked regularly: top
ping up of the oil between oil changes is normal.
It is for this reason that your PEUGEOT dealer invites you to make an intermediate visit between each service. The
service indicator does not indicate when this visit is d ue.
This visit is to be made between two services.
A Peugeot professional will carry out a quick check and will top up the levels if necessary (oil, coolant, screenwash up to
2 litres).
If the oil level is too low there is a risk of serious d amage to the engine: check the engine oil level at least every
3,000 miles (5 000 km)
This extended servicing has been made possible by modifications t o our vehicles and to the lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS THAT ARE APPROVED AND RECOMMEN DED BY THE
MANUFACTURER (see "Lubricants" pages).
Arduous conditions of use
If the vehicle is used in certain particularly arduous condition s such ascontinuous doortodoor use, town use (e.g. taxi),
repeated short journeys, with the engine cold in low tem peraturesor for long stays in hot countries with temperatures
often above 30 °C , cold countrieswith temperatures often below minus 15 °C, countries with a dusty atmosphere, and
countries whose lubricantsor fuels do not conform to our recommendations.
It is necessary to follow an "Arduous conditions" servicing schedule w hich includes special operations and shorter service
intervals:
• Every 12,000 miles (20 000 km) or every year for petrol vehicles.
• Every 10,000 miles (15 000 km) or every year for HDI Turbo Diesel en gine vehicles.
PEUGEOT SERVICING
18
18-11-2002

Level
Operations Description of operation 1st service
AC Intermediate
LEVEL
CHECK
DRAIN/REFILL
REPLACE
PEUGEOT SERVICING 19
Oil filter.
Fuel filter
*(petrol). Fuel filter element (diesel). Air filter element. Spark plugs (petrol).
Engine oil. Bleed fuel filter (diesel).
Engine oil (check + topup). Manual gearbox oil (check + topup). Battery (check + topup) if cap is removable. Screen wash (check + topup). Coolant (check + topup). Brake fluid (check + topup). Power steering fluid (check + top up according to specification). Operation of lights and indicators. Condition of glass, headlamp and light lenses and mirrors. Horn. Windscreen washer jets. Condition of wiper blades. Condition and tension of the ancillary drive belts. Handbrake. Condition of hydraulic circuits (hoses and covers).
Condition of rubber boots and gaiters. Brake pads.
o Play in hubs, link rods, ball joints, flexible mountings. Shock absorbers. Rear drum brake lining wear. Condition and pressure of tyres (including spare wheel). Emission control check as per current legislation (petrol). Smoke opacity (diesel). Pollen filter (according to specification).

oVisual check of the whole vehicle.

: All driving conditions o: Arduous conditions * According to destination
ROAD TEST
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
18-11-2002

PEUGEOT SERVICING
20
THE SERVICE LEVELS
Each vehicle has its own servicing cycle, defined by th e manufacturer in terms of its engine type.
This cycle consists of alternating 2 types of service, A and C, int ermediate visits and a few additional operations specific to
your vehicle; these correspond to key stages in the life of your 8 07.
At the first and each subsequent service, your dealer wi ll advise you of the type and content of the next service d ue.
Intermediate topup visit
included in the fixed inter
val services.
MAINTENANCE CYCLE FOR YOUR PETROL ENGINE 807
2 litre and 2.2 litre petrol engines: service every 2 y ears or 20 000 miles (30 000 km) maximum
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000) 80,0 00 (120 000) 100,000 (150 000) 120,000 (180 000)
* Whichever comes first.
These services at fixed times are carried out with a minimum of synth
etically based oil but
may also be carried out with synthetic based oilor fuel economy oil (except 2.2 litre petrol
engine)
Arduous conditions of use (see corresponding section)
18-11-2002

PEUGEOT SERVICING21
Intermediate topup visit
included in the fixed inter
val services.
MAINTENANCE CYCLE FOR YOUR 807 TURBO DIESEL HDI
2 litre HDI and 2.2 litre HDI turbo diesel engines: ser vice every 2 years or 12,000 miles (20 000km) maximum
1st service at 6,000
miles (10 000 km) or 6 months*.
This is necessary in order to benefit
from the warranty.
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,000 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
+ maintenance of the
particulate emission filter
+ maintenance of the
particulate emission filter
These fixed interval services are carried out with synthetically based oil. Fuel Economy oil or synthetic oil may also be
used.
Warning: use only 5W 40 oil for the 2.2 litre HDI engine.
Intermediate topup visit included in the fixed interval se rvices.
* Whichever comes first.
18-11-2002

PEUGEOT SERVICING
22
A few seconds after the ignition is
switched on, the total distance recor
der resumes normal operation and
the display shows the total and trip
distances.
The distance remaining before the
next service is less than 500 miles.
When the ignition is switched on and
for a few seconds, the symbol
flashes and the distance remaining
is displayed:
A few seconds after the ignition is
switched on, the oil level is dis
played, then the distance recorder
resumes normal operation and the
spanner remains lit. This indicates
that a service should be carried out
shortly.
SERVICE INDICATOR
Located on the instrument panel with
the total distance recorder (total and
trip distances), this programmes ser
vice intervals depending on the use
of the vehicle.
Operation
A few moments after the ignition has
been switched on, the spanner sym
bolising a service lights up; the dis
play for the total distance recorder
tells you (in round figures) the dis
tance remaining before your next
service.
Example: 4,800 miles remain before
the next service is due. When the
ignition is switched on and for a few
seconds, the display shows: The service is overdue
Each time the ignition is switched on
and for a few seconds, the symbol
flashes and the excess distance is
displayed.
Note:
with the engine running the
symbol flashes until the service has
been carried out.
18-11-2002

PEUGEOT SERVICING23
Zero reset Y our PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the reset procedure is as
follows:
 Switch off the ignition,
 Press and hold the trip recorder
reset button,
 Switch on the ignition.
The display begins a countdown.
When the display shows "=0", relea
se the button; the service symbol
disappears.
Important: after this operation, if
you wish to disconnect the battery,
lock the vehicle and wait for at least
five minutes, otherwise the zero re
set will not be registered.
MAINTENANCE OF PARTS SUBJECT TO WEAR AND A CHECK OF
CONSUMABLES
Certain essential components on your vehicle are subject to checks a t specific
frequencies.
• The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every two years;
• The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ
ment (dust, pollution, etc.);
• For HDI turbo diesel engines with particulate emission filter , maintenance
of the filterand topping up of the additive reservoirmust be carried out at a
maximum of every 48,000 miles (80 000 km) by a PEUGEOT dealer;
• Replacement of the timing belt: contact a PEUGEOT dealer.
• Air bags and pretensioning parts on seat belts must be checked every
10 years.
• Tyre pressure sensors are to be replaced every 10 years.
• The check on tyre inflation presure must be carried out cold at least once a
month.
Note: the engine coolant does not have to be replaced.
18-11-2002

24
(1) Minimum grade: Petrol engines: ACEA A3 and API SH/SJ; diesel engines: ACEA B3 and API CF/CD ACEA = Association de Constructeurs Européens Automobiles (Association of European automobile Manufa cturers) API = American Petroleum Institute
If oil is used which does not conform to ACEA A3B3 standard, th is requires the 'Arduous conditions' servicing schedule to be follow ed, which involves shorter intervals between services.
Use only 5W 40 oil for the 2.2 litre HDI engine.
* Fuel Economy oil can not be used for the 2.2 l 16V petrol engine.
TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE (1)
PETROL DIESEL DIESEL PETROL
18-11-2002

18-11-2002
PEUGEOT SERVICING25
Recommendations for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depen
ding on the temperatures at which
the oils are to be used.
It is also possible to use synthetic
oils of 'superior quality'.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qua
lity (for petrol engines) or CD/CF
quality (for diesel engines) can be
used by following the 'Arduous
conditions' servicing schedule, which
specifies shorter service intervals.
Do not hesitate to ask for advice
from a PEUGEOT dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
Manual
ONLY ONLY
gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV
75W 80 Part no. 9736.41 75W 80
Automatic ONLY
gearbox ATF 4HP20AL4 Part no. 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 Part no. 9730.94
Other approved products
Power steering FLUIDE LDS*
Brake circuit PEUGEOT DOT 4
Cooling circuit PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000 ONLYProtection to –35°C
*Only in very cold climates.

26
PETROL / DIESEL CONTROL MODULE
1 Dipped beam headlamps indi
cator light.
2 Main beam headlamps indicator
light.
3 Lefthand direction indicator.
4 Service indicator, oil level
indicator, automatic gearbox
indicator* and total distance
recorder.
5 Front fog lamps indicator light. 6
Righthand direction indicator.
7 Dynamic stability control
ASR/ESP indicator light.
8 Rear fog lamps indicator light.
9 ABS system warning light.
10 Engine diagnostics warning
light.
11 Cruise control indicator light.
12 Lighting rheostat. 13
Handbrake, brake fluid level
and electronic brake force
distribution warning light.
14 Engine oil pressure warning
light.
15 Central (STOP) warning light.
16 Battery charge warning light.
17 Diesel engine preheating
indicator light.
18 Trip recorder zero reset.
19 Driver's seat belt warning light.
20 Passenger air bag disarming
indicator light.
21 Front, side and curtain air bags
warning light.
* According to specification.
INSTRUMENTS AND CONTROLS
18-11-2002

Maximum
Minimum
Check the level with
the dipstick and top it
up.
The figure shown is
only correct if the vehicle has been
on stable, level ground, with the
engine stopped, for 10 minutes.
No oil
The message "Top
up the oil" appears
on the multifunction
display, accompa
nied by an audible signal.
It is essential to top up the oil to the
correct level, otherwise the engine
may be damaged.
Oil gauge fault
Flashing of the seg
ments indicates a
fault.
Check the level
using the dipstick.
Consult a PEUGEOT dealer. Control module display
After switching on the ignition, three
functions are shown in succession:
– service indicator (see correspond ing section),
– engine oil level indicator,
– total distance recorder (total and trip distances).
Note: the total and trip distances are
displayed for thirty seconds, when
the ignition is switched off, on open
ing the driver's door as well as on
locking and unlocking the vehicle.
It also displays the automatic gear
box positions and programmes
selected (see corresponding sec
tion).
Engine oil level
When the ignition is switched on, the
engine oil level is indicated for
approximately 10 seconds, after the
service information. Lighting rheostat
With the lights on,
press the button to
vary the intensity of
the lighting of the
control module, the
instrument panel, the
air conditioning dis
play and the multi–function display.
When the lighting reaches the mini
mum (or maximum) setting, release
it then press again to increase (or
reduce) the brightness.
As soon as the lighting is of the
brightness required, release the
button.
Trip recorder
zero reset
With the ignition on,
press the button.
INSTRUMENTS AND CONTROLS
34
18-11-2002