Peugeot Boxer 2004 Owner's Manual

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8081PRACTICAL INFORMATION
CHECKS
Battery
At the start of winter, have your
battery checked by a PEUGEOT
dealer.
Air ilter and passenger
compartment ilter
Have the ilter elements replaced
regularly. If you drive in dusty
conditions, change them twice as
often.
Brake pads
Brake pad wear depends on the style
of driving, in particular for vehicles
which are used in town, over short
distances
.
It may be necessary to check the
thickness of the pads, even between
services.
Handbrake
Where the handbrake travel is too
great or there is a reduction in the
performance of the system, the
handbrake should be adjusted, even
between services.
Have the system checked by a
PEUGEOT dealer.
Oil ilter
Change the ilter regularly, in
accordance with the servicing
schedule.
Manual gearbox
This does not require an oil change.
Check the level in accordance with
the manufacturer's servicing sched-
ule.
To check the main levels and
certain components, in accordance
with the manufacturer's servicing
schedule, refer to the pages
of the servicing booklet which
correspond to your vehicle's
engine.
Only use products
recommended by
PEUGEOT.
To ensure best
performance from components
as important as the power
steering and the braking system,
PEUGEOT selects and offers
quite speciic products.
To prevent damage to the
electrical units, avoid washing the
engine.
Fuel supply cut-off
In a serious collision, a system
prevents fuel from reaching the
engine.
To re-establish the fuel supply, press
the switch on the angle of the front
left-hand suspension assembly,
under the bonnet.

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8283PRACTICAL INFORMATION
Access to the spare wheel
The spare wheel is located in a
carrier underneath the vehicle at the
rear.
The two carrier support bolts are
located near the outer edge of the
rear loor.
F Unclip the covers on the bolts.
F Slacken these two bolts using a
ratchet spanner 2 and the socket
3 .
F Lift the carrier to release
the retaining hook using the
wheelbrace 4. Tools
The following tools are in a holder
under the front passenger seat:
1 -
Jack.
2 - Ratchet spanner.
3 - Spare wheel carrier access
socket.
4 - Wheelbrace.
5 - Screwdriver (for removal of the
grille when changing bulbs).
CHANGING A WHEEL
Parking the vehicle
F Whenever possible, park the
vehicle on level, stable and non-
slippery ground.
F Apply the handbrake, switch off
the ignition and engage irst or
reverse gear (position P for the
automatic gearbox) .

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8283PRACTICAL INFORMATION
Removing the wheel
F Place a chock under the wheel
diagonally opposite to the one to
be changed.
F Remove the trim, using the
wheelbrace 4, pulling at the valve
passage hole.
F Loosen the wheel bolts using the
wheelbrace 4.
F Place the jack 1 in contact with
one of the four locating points
E on the sub-frame, (the one
which is closest to the wheel to be
changed).
F Extend the jack 1 using the
ratchet spanner 2 until its base
is in contact with the ground.
Ensure that the centre line of the
base of the jack is straight above
the locating point E.
F Raise the vehicle.
F Unscrew the bolts and remove the
wheel. Fitting a wheel
F
Position the wheel.
F Tighten the bolts by hand.
F Partly tighten the bolts using the
wheelbrace 4.
F Fold the jack 1 and remove it.
F Fully tighten the bolts using the
wheelbrace 4.
F Replace the wheel trim, starting
by placing the wheel trim notch
opposite the valve, and press it
on using the palm of the hand.
F Put the tools under the passenger
seat and the wheel under the ve-
hicle. For your safety, always
change the wheel:
- on level, stable, non-slippery ground,
- with the handbrake on and the ignition switched off,
- with irst or reverse gear engaged (position P for the
automatic gearbox),
- with the vehicle chocked.
Never go underneath a vehicle
that is supported only by a jack
(use a ramp)
After changing the wheel:
- have the tightening of the bolts and the tyre pressure checked
by a PEUGEOT dealer as soon
as possible.
- have the punctured tyre repaired and reit it to the
vehicle as soon as possible.

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8485PRACTICAL INFORMATION
1 - Dipped beam headlamps (H7-60W).
F Press and release the spring G,
F Extract the bulb holder H to
change the bulb.
2 - Main beam headlamps (H1-60W).
F Press and release the spring E,
F Extract the bulb holder F to
change the bulb.
3 - Front fog lamps (H1-60 W).
F Contact a PEUGEOT dealer. When itting the new bulb, ensure
that the direction notches are
positioned correctly and the securing
clip is ixed properly.
Carry out the operations in the re-
verse order to reit.
The headlamp units are itted with
polycarbonate glass with a protective
coating.
Do not clean them with
a dry or abrasive cloth, nor with a
detergent or solvent product. Use
a sponge and soapy water.CHANGING A BULB
Front lights
Removing a headlamp unit:
- Open the bonnet,
- Unscrew the bolts A from the
grille to gain access to the unit 1,
- Unscrew the nuts B using a
wrench and pull the unit 1
outwards,
- Unclip the two strips C,
- Unclip the rubber protector D,
- Disconnect the connector.
Note: handle the bulbs with a dry
cloth.

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8485
4 - Direction indicators (P 21 W) and side lights
(R 5 W).
F Remove the protective casing B
by pressing the two springs A.
F Turn the bulb holder D a quarter
turn and remove it.
F Change the bulb (P 21 W).
F Pull the bulb holder C, remove the
bulb (R 5 W) and change it,
F Carry out the operations in the
reverse order to reit.
PRACTICAL INFORMATION
Note: in certain climatic conditions
(low temperature, humidity),
condensation inside the headlamp
glass is normal ; it disappears a few
minutes after the lights are switched
on. Direction indicator side repeaters
(W 5W).
F
Push the repeater rearwards and
release the assembly,
F Pull the bulb holder to gain access
to the bulb,
F Change the bulb.

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8687PRACTICAL INFORMATION
Third brake light(W5W)
F Unscrew the 2 ixing screws .
F Release the lamp unit by pushing
it outwards.
F Disconnect the connector.
F Squeeze the two tabs to release
the bulb holder.
F Change the faulty bulb.
F When reitting, ensure that the
lamp unit seal has been put back
in place correctly.
Rear lights
1 - Brake lights (P 21 W).
2 - Reversing lights (P 21 W).
3 - Direction indicators (PY 21 W).
4 - Fog lamps / Side lights (P 21/4 W). F
Unscrew the two bolts A and
release the unit,
F Disconnect the connector B,
F Unscrew the two bolts C at the
rear of the unit,
F Change the faulty bulb.
Number plate lights (C 5 W)
F Insert a thin screwdriver into one
of the external holes of the lens.
F Push it outwards to unclip it.
F Remove the lens.
F
Unscrew the bolt and release the
assembly towards the right to
extract the bulb holder.
F Change the faulty bulb.
Chassis cab lights (W 5 W)
F Unscrew the four bolts to gain
access to the bulbs.

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8687PRACTICAL INFORMATION
CHANGING A FUSE
The fuse boxes are located in the
lower part of the fascia (left and
right hand side) and in the engine
compartment.
The spare fuses and special pliers A
are ixed to the inside of the lids of
the fascia panel fuse boxes.
Fascia panel fuses
F Unscrew the bolts then tilt the
cover to access the fuses. Correct
Incorrect Pliers A
Removing and changing a
fuse
Before changing a fuse, you must
establish the cause of the fault and
have it corrected. The fuse numbers
are indicated on the fuse boxes.
F Use the special pliers A. Always change a faulty fuse for
one of the same rating.

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9091PRACTICAL INFORMATION
Engine compartment fuse box
Fuse box
To gain access to the fuses in the
engine compartment:
F unclip the cover.
Close the cover carefully when
you have inished. The electrical system of
your vehicle is designed
to operate with standard
or optional equipment.
Before installing other electrical
equipment or accessories on
your vehicle, contact a PEUGEOT
dealer.
PEUGEOT will not accept
responsibility for the cost incurred
in repairing your vehicle or
for rectifying the malfunctions
resulting from the installation of
accessories not supplied and not
recommended by PEUGEOT and
not installed in accordance with its
instructions, in particular where the
equipment in question consumes
more than 10 milliamperes.
* The maxi-fuses provide
additional protection for the
electrical systems. All work must
be carried out by a PEUGEOT
dealer.

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9091PRACTICAL INFORMATION
Fuse no. RatingFunctions
1* 60 A Passenger compartment 27-fuse box.
2* 50 A Pre-heat box - Heating resistor (2.8 litre engines).
3* 30 A Starting switch.
4* 50 A Anti-lock braking system (ABS).
5* 40 A Cooled air system.
6* 40 A Fan assembly (low speed).
7* 40/60 A Fan assembly (high speed) - Fan assembly relay (high speed with air conditioning).
8 30 A Wash-wipe pump.
9 15 A Headlamps and fog lamps.
10 15 A Horn - Steering wheel lever control.
11 15 A Engine management control unit (secondary).
14 10 A Right-hand dipped headlamp.
15 10 A Left-hand dipped headlamp.
16 7.5 A Engine management control unit supply - Transponder.
17 10 A Engine management control unit (primary).
18 7.5 A Engine management control unit - Transponder.
19 7.5 A Air conditioning compressor.
20 30 A PTC.
21 15 A Fuel pump.
22 20 A Engine management control unit (primary).
23 10 A Automatic gearbox.
24 15 A Automatic gearbox - LPG/CNG operation.
30 15 A Left- and right-hand main beam headlamps.

16-02-200416-02-2004
8687PRACTICAL INFORMATION
CHANGING A FUSE
The fuse boxes are located in the
lower part of the fascia (left and
right hand side) and in the engine
compartment.
The spare fuses and special pliers A
are ixed to the inside of the lids of
the fascia panel fuse boxes.
Fascia panel fuses
F Unscrew the bolts then tilt the
cover to access the fuses. Correct
Incorrect Pliers A
Removing and changing a
fuse
Before changing a fuse, you must
establish the cause of the fault and
have it corrected. The fuse numbers
are indicated on the fuse boxes.
F Use the special pliers A. Always change a faulty fuse for
one of the same rating.