Peugeot Boxer 2004 Owner's Manual

16-02-200416-02-2004
8889PRACTICAL INFORMATION
Left-hand fuse box
Fuse no. Rating Functions
12 5 A Front and rear right side lights.
13 5 A Front and rear left side lights.
24 5 A Number plate and trailer lights - Side lights warning light - Lights stalk.
25 7.5 A Audio equipment.
26 7.5 A Brake lights.
27 7.5 A Electric mirrors - Cruise control - Telephone - Chronotachograph - Remot e control - Alarm.
31 10 A Reversing lights - Front fog lamps relay - Air conditioning relay -
Heated mirrors relay -
Heated rear screen relay - 12 volt socket.
32 15 A Audio equipment.
33 7.5 A Rear fog lamp.
35 7.5 A ABI - Electric window controls.
36 - Not used.
37 10 A Instrument panel.
39 10 A Interior lighting - EOBD diagnostic socket.
42 7.5 A ABS.
43 20 A Wash-wipe pump.
44 15 A Lighter.
46 - Not used.
49 20 A Headlamp wash pump.
50 7.5 A Air bags.
51 10 A PCS (Minibus).
52 20 A Front power socket
53 10 A Direction indicators- Hazard lights - Instrument panel.
55 30 A Passenger compartment electric ventilator - Webasto unit - Heating/
air conditioning
ventilation - Webasto heating ventilation - Webasto supply .
62 - Not used.

16-02-200416-02-2004
8889PRACTICAL INFORMATION
Right-hand fuse box
Fuse no. Rating Functions
34 10 A Chronotachograph - Telephone - Alarm - Remote control - Air conditi oning control.
38 20 A Not used.
40 15 A Right heated rear screen.
41 10 A Heated exterior mirrors.
45 15 A Driver’s heated seat.
47 20 A Front left door electric window (ABI).
48 20 A Front right door electric window (ABI).
54 15 A Left heated rear screen.
56 30 A Additional air conditioning.
57 15 A Additional heating ventilation.
58 5 A Webasto timer.
59 15 A Air conditioning supply.
60 10 A Alarm.
61 15 A Webasto assembly.
63 20 A Not used.
64 20 A Rear power socket - Intake ventilation (Minibus version).
65 10 A Socket for special equipment.

16-02-200416-02-2004
9293PRACTICAL INFORMATION
BATTERY
To charge the battery using a
battery charger:
- Disconnect the battery,
- Follow the instructions for use given by the battery charger
manufacturer,
- Reconnect starting with the nega- tive (-) terminal,
- Check that the terminals and connectors are clean. If they are
covered with sulphate (white or
greenish deposit), disconnect
them and clean them.
To start the vehicle from
another battery:
- Connect the red cable to the positive (+) terminals of the two
batteries,
- Connect one end of the green or black cable to the negative (-)
terminal of the slave battery,
- Connect the other end of the green or black cable to an earth point on
the broken down vehicle as far as
possible from the battery.
Operate the starter, let the engine
run.
Wait for the engine to return to idle,
then disconnect the cables. - Never disconnect a
terminal when the
engine is running.
- Never charge a battery without irst disconnecting the
terminals.
- After every reconnection of the battery, switch on the ignition
and wait 1 minute before
starting to allow the electronic
systems to be initialised.
If slight dificulties are
experienced after this, please
contact a PEUGEOT dealer.
It is advisable to disconnect the
battery if the vehicle is not to be
used for a period of more than
one month.

16-02-200416-02-2004
9293PRACTICAL INFORMATION
FITTING AUDIO EQUIPMENT
Your vehicle is equipped with certain
factory-itted audio equipment under
the storage box:
- roof aerial,
- coaxial aerial cable,
- basic interference suppression,
- supply to front speakers (fascia panel),
- supply to door speakers,
- supply to rear speakers (Mini- bus),
- two 8-way connectors.
FITTING SPEAKERS
The factory-itted equipment allows
the itting of:
In the front:
- 165 mm diameter speakers in the front doors,
- 100 mm diameter speakers on the fascia panel,
At the rear (Minibus):
- 165 mm diameter speakers on the rear side panels (2nd row of
seats),
- 100 mm diameter speakers on the rear pillars. Making the connections
A1 : -
A2 : -
A3 : -
A4 : (+) Accessories
A5 : -
A6 : (+ve) Side light
A7 : (+ve) Permanent
A8 : Earth
B1 : -
B2 : -
B3 : (+) Front right speaker
B4 : (-) Front right speaker
B5 : (+) Front left speaker
B6 : (-) Front left speaker
B7 : -
B8 : -
Contact a PEUGEOT
dealer before itting audio
equipment or speakers in
your vehicle.

16-02-200416-02-2004
9495PRACTICAL INFORMATION
Without lifting (4 wheels on
the ground)
You must always use a tow bar.
The towing eyes are located at the
front and the rear under the vehicle's
bumpers.
Lifting (2 wheels only on the
ground)
It is preferable to raise the vehicle
with a professional lifting device.
Never use the radiator
crossmember.Special features of the automatic
gearbox
When towing with four wheels on the
ground, the following rules must be
obeyed:
- lever in position
N,
- tow the vehicle at less than 30 mph (50 km/h) over a maximum
distance of 30 miles (50 km),
- do not add oil to the gearbox.
When towing with the
engine switched off, there
is no braking or steering
assistance.
TOWING YOUR VEHICLE

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9495PRACTICAL INFORMATION
Driving advice
Distribution of loads :
Distribute the load in the trailer so
that the heaviest items are as close
as possible to the axle and the nose
weight approaches the maximum
permitted without exceeding it.
Cooling :
Towing a trailer on a slope increases
the temperature of the coolant.
As the fan is electrically controlled,
its cooling capacity is not dependent
on the engine speed.
On the contrary, use a high gear to
lower the engine speed and reduce
your speed.
The maximum towing load on a long
slope depends on the gradient and
the outside temperature.
In all cases, pay attention to the
coolant temperature.
If the warning light comes on, stop
the vehicle and switch off the engine
as soon as possible.Tyres :
Check the tyre pressures of the
towing vehicle and of the trailer,
observing the recommended
pressures.
Braking :
Towing increases the braking
distance.
Lights :
Check the electrical signalling on the
trailer.
Side wind :
Take into acount the increased
sensitivity to side wind.
TOWING A TRAILER,
CARAVAN, BOAT etc.
Only use original PEUGEOT tow
bars that have been tested and
approved from the design stage of
your vehicle. The tow bar must be
itted by a PEUGEOT dealer.
Your vehicle is primarily designed
for transporting people and luggage
but it may also be used for towing a
trailer.
Driving with a trailer subjects the
towing vehicle to more signiicant
stress and its driver must be
particularly careful.
Air density decreases with altitude,
thus reducing engine performance.
Above 1000 metres, the maximum
towing load must be reduced by 10%
and so on for every 1000 metres of
altitude.

16-02-2004
96PRACTICAL INFORMATION
ACCESSORIES FOR YOUR
BOXER
For your PEUGEOT only use
accessories and original parts
approved by the manufacturer.
These accessories and parts are
all adapted to your PEUGEOT,
after being tested and approved
for reliability and safety, which
PEUGEOT cannot guarantee for
other products.
A wide choice of original accessories,
approved by PEUGEOT, is available
through the dealer network. They all
carry the PEUGEOT guarantee.
- Safety : Fog lamps, driver/rear
door separation grilles, anti-theft
alarms, window engraving, wheel
locks, window protection ilm, irst
aid kit, warning triangle, parking
assistance, safety jacket, ...
- Comfort : Covers with and with-
out air bags, mats, door delec-
tors, side windows, thermoformed
protectors, wood or metal ittings,
mud laps, ...
- Communication : Audio systems,
audio/telephone, hands-free kit,
speakers, CD changer, navigation
systems, ...
- Customising : Alloy wheels. - Leisure :
Tow bars, snow chains,
roof bars with sill plate, ladder,
loading roller, ...
- Maintenance products : Screen-
wash, interior and exterior mainte-
nance and cleaning products, ...
Before installing any
electrical accessory on
your vehicle, contact a
PEUGEOT dealer.

16-02-2004
97
TECHNICAL DATA
ENGINE PETROL DIESEL
ENGINES 2 litre
injection 2 litre
Turbo HDI 2.2 litre
Turbo HDI 2.8 litre Turbo HDI 2.8 litre
Turbo TED
Cubic capacity (cm 3
) 1998 1997 2178 2798 2798
Maximum power EU standard (kW) 80 64 74 93.5 90
Maximum power at engine
speed(rpm) 5500 4000 4000 3600 3600
Maximum torque EU standard (Nm) 168 195 240 300 285
Maximum torque at engine speed
(rpm)3400 1900 1900 1800 1800
Fuel Unleaded Diesel Diesel Diesel Diesel
GEARBOX Manual
(5-speed) Manual
(5-speed) Manual
(5-speed) Manual
(5-speed) Auto.
(4-speed) Manual
(5-speed)
OIL CAPACITY (in litres)
Engine (with cartridge replacement) 4.75 - - 7 - 7
Gearbox-Final drive - - - - - -

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9899TECHNICAL DATA
COMBI consumptionIn accordance with directive 99/100 in MPG (litres/100km)
EngineGearboxMode
codes Urban Inter-urban MixedEmission
of CO
2 by
weight (g/Km)
2 litre injection
Manual290C/330M
330MH 17.8 (15.9)
17.8 (16.1)25.7 (11.0)
25.3 (11.2) 22.1 (12.8)
21.7 (13.0)301
306
2 litre Turbo HDI Manual290C/330M
330MH
27.6 (10.2)
26.6 (10.6) 36.2 (7.8)
34.9 (8.1)32.4 (8.7)
31.1 (9.0)230
239
2.2 litre Turbo HDI Manual290C/330M
330MH
24.8 (11.4)
24.6 (11.5) 33.2 (8.5)
32.8 (8.6)29.4 (9.6)
29.1 (9.7)253
255
2.8 litre Turbo HDI* Manual290C/330M
330MH
26.6 (10.6)
26.0 (10.9) 33.2 (8.5)
32.1 (8.8)30.4 (9.3)
29.4 (9.6)246
254
2.8 litre Turbo HDI* Automatic330M
330MH
21.1 (13.4) 20.6 (13.7 28.8 (9.8)
28.2 (10.0) 25.4 (11.1)
25.0 (11.3)295
301
2.8 litre Turbo TED Manual - - - - -
* The values shown for the 2.8 litre Turbo HDI engine were measured with a starting cycle in 2nd gear.
Fuel consumption values correct at time of printing.

16-02-200416-02-2004
9899TECHNICAL DATA
MINIBUS consumptionIn accordance with directive 99/100 in MPG (litres/100km)
Engine Gearbox Model
codes Urban Inter-urban MixedEmission
of CO
2 by
weight (g/Km)
2 litre injection
Manual290C
330MH17.5 (16.1)
26.6 (16.3) 25.3 (11.2)
24.8 (11.4)21.7 (13.0)
21.4 (13.2)306
311
2 litre Turbo HDI Manual 290C
17.3 (10.6) 34.9 (8.1) 31.1 (9.0)239
2.2 litre Turbo HDI Manual290C
330MH
24.6 (11.5)
24.1 (11.7) 32.8 (8.6)
32.1 (8.8)29.1 (9.7)
28.5 (9.9)255
260
2.8 litre Turbo HDI* Manual290C
330MH
26.0 (10.9) 25.4 (11.1) 32.1 (8.8)
31.1 (9.0)29.4 (9.6)
28.8 (9.8)254
261
2.8 litre Turbo HDI* Automatic290C
330MH
20.6 (13.7)
20.3 (13.9) 28.2 (10.0)
27.6 (10.2) 25.0 (11.3)
24.6 (11.5)301
307
* The values shown for the 2.8 litre Turbo HDI engine were measured with a starting cycle in 2nd gear.
Fuel consumption values correct at time of printing.