Peugeot Boxer 2006.5 Owner's Manual

95
6
ACCESSORIES
In all cases, pay attention to the coolant
temperature.
Good practice
In certain cases of particularly arduous use
(towing the maximum load up a steep slope in
high temperatures), the engine automatically
limits its power. In this case, the automatic
cutting off of the air conditioning allows the
engine power to be recovered.If the coolant temperature
warning light comes on, stop the
vehicle and switch off the engine
as soon as possible.
See the "Levels" section of chapter 7. Tyres:
check the tyre pressures of the
towing vehicle (see the "Identification
features" section of chapter 9) and of
the trailer, observing the recommended
pressure.
Brakes: towing increases the braking
distance. Drive at a moderate speed,
change down early and brake gradually.
Side wind: sensitivity to side wind is
increased. Drive smoothly and at a
moderate speed.
ABS: the system only controls the vehicle,
not the trailer.
Rear parking assistance: the assistance
does not function while the vehicle is towing. Towbar
We recommend the use of original
PEUGEOT towbars, which have been tested
for endurance from the design stage of your
vehicle.
Towing equipment must be fitted in
accordance with the manufacturer ’s
instructions, with particular attention to the
towing capacities of your vehicle, the load
towed, the nose weight and the electrical
connection. As this fitting should be carried
out by a professional, we recommend that
you entrust the fitting of this equipment to a
PEUGEOT dealer.
Towing a trailer

96
Equipment
OTHER ACCESSORIES
These accessories and parts, having been
tested and approved for reliability and
safety, are all adapted to your Boxer. A
wide range recommended by PEUGEOT
and original parts are offered by PEUGEOT
"Accessories", in a catalogue and on line at
PEUGEOT dealerships.
Range of professional equipment
Pièces et Services technical information
publishes a Boxer accessories catalogue
offering various equipment and fittings, such as:
Roof bars for short, medium and long
wheelbase (load retainers for all models).
Sill plate, loading roller, sill.
Towbar, 7/13 pin, 7/7 pin, 13 pin towbar
harness: trailer towbar which must be fitted
by the PEUGEOT network.
Roof bars for the various heights, additional
roof bar, ladder.
Separation partitions, protective floor, non-
slip floor, thermoplastic side protection.
"Accessories"
Another range is also available from
PEUGEOT Accessories, structured around
5 groups:"Protection": anti-theft alarm,
window engraving, first aid kit,
high visibility safety jacket, rear
parking assistance, warning
triangle, ...
"Touring": front seat covers
compatible with air bags, 2-seat
front bench, rubber mats, carpet
mats, snow chains.
To prevent the mat from becoming caught
under the pedals:
- ensure that the mat is positioned correctly,
- never fit one mat on top of another.
ROOF BARS
To install the transverse roof bars, use the
fixings provided for this purpose.
Maximum load:
25 kilogrammes per fixing;
therefore for the lengths:
L1 and L2 = 150 kg in total,
L3 and L4 = 200 kg in total.
Never exceed the maximum weight of the
vehicle when loaded (GVW).
Refer to the "Dimensions" section of
chapter 9 for further information regarding
the length (L1 to L4) of the vehicle.

96
Equipment
OTHER ACCESSORIES
These accessories and parts, having been
tested and approved for reliability and
safety, are all adapted to your Boxer. A
wide range recommended by PEUGEOT
and original parts are offered by PEUGEOT
"Accessories", in a catalogue and on line at
PEUGEOT dealerships.
Range of professional equipment
Pièces et Services technical information
publishes a Boxer accessories catalogue
offering various equipment and fittings, such as:
Roof bars for short, medium and long
wheelbase (load retainers for all models).
Sill plate, loading roller, sill.
Towbar, 7/13 pin, 7/7 pin, 13 pin towbar
harness: trailer towbar which must be fitted
by the PEUGEOT network.
Roof bars for the various heights, additional
roof bar, ladder.
Separation partitions, protective floor, non-
slip floor, thermoplastic side protection.
"Accessories"
Another range is also available from
PEUGEOT Accessories, structured around
5 groups:"Protection": anti-theft alarm,
window engraving, first aid kit,
high visibility safety jacket, rear
parking assistance, warning
triangle, ...
"Touring": front seat covers
compatible with air bags, 2-seat
front bench, rubber mats, carpet
mats, snow chains.
To prevent the mat from becoming caught
under the pedals:
- ensure that the mat is positioned correctly,
- never fit one mat on top of another.
ROOF BARS
To install the transverse roof bars, use the
fixings provided for this purpose.
Maximum load:
25 kilogrammes per fixing;
therefore for the lengths:
L1 and L2 = 150 kg in total,
L3 and L4 = 200 kg in total.
Never exceed the maximum weight of the
vehicle when loaded (GVW).
Refer to the "Dimensions" section of
chapter 9 for further information regarding
the length (L1 to L4) of the vehicle.

97
6
ACCESSORIES
Equipment
"In-car technology": audio
equipment, audio/telephone,
hands-free kit, speakers, CD
changer, navigation, ...
"Styling": trims, aluminium
interior trim kit, front mud flaps,
rear mud flaps, wooden floor,
spoilers, fog lamps kit, ...
"Universal": screenwash,
interior and exterior cleaning
and maintenance products,
replacement bulbs, ...
For further information, refer to the site
http://public.infotec.peugeot.com.
The fitting of electrical equipment
or accessories which are not
recommended by Automobiles PEUGEOT
may result in the failure of your vehicle’s
electronic system.
Please note this specific warning. You
are advised to contact a representative
of the Marque to be shown the range of
recommended equipment and accessories.
Depending on the country in which the
vehicle is sold or operated, it is compulsory
to have a high visibility safety jacket,
warning triangle and replacement bulbs
available in the vehicle.

98
Opening the bonnet
On the inside
Pull the lever on the side of the fascia panel
towards you. On the outside
Push the lever located above the grille to the
right and raise the bonnet.
Bonnet strut
Unclip the strut and tilt it to insert it in the
first notch, then the second.
Before closing the bonnet, put the strut back
in its housing.To close
Lower the bonnet and release it at the end
of its travel. Check that the bonnet is locked.
If the bonnet is not closed
correctly, this warning light comes
on on the instrument panel.
OPENING THE BONNET

1
23
4
56a7a
8
6c7b
7c
6b
+
-
99
7
CHECKS
Under the bonnet
1 - Windscreen/headlamp wash reservoir.
2 - Fuse box.
3 - Coolant reservoir.
4 - Brake and clutch fluid reservoir.
5 - Air filter. 6 -
Dipstick.
a: 2.2 l 100
b: 2.2 l 120
c: 3.0 l 160
7 - Engine oil filler cap.
a: 2.2 l 100
b: 2.2 l 120
c: 3.0 l 160
8 - Power steering reservoir.
Battery connections: + Positive metal point.
- Negative metal point (earth).
UNDER THE BONNET
DIESEL ENGINES

BA
100
LEVELS
These regular maintenance operations
will keep your vehicle in good running
order. Consult the instructions at PEUGEOT
dealerships, on the Infotec site or in the
servicing booklet enclosed in the handbook
pack.
If you have to remove/refit the engine
style cover, handle it with care to avoid
damaging the fixing clips.
Oil level
Check the level regularly and top up between
changes. The maximum consumption is 0.5 l
per 600 miles (1 000 km).
Check the level with the vehicle level,
engine cold, using the dipstick.
Dipstick
There are two marks on
the dipstick:
A = maximum
If you fill past this mark,
contact a PEUGEOT
dealer.
B = minimum
Never allow the level to fall
below this mark.
Levels
To maintain the reliability of engines and
emission control systems, the use of
additives in engine oil is prohibited.
Oil change
It is imperative that this is carried out at the
intervals specified and the viscosity grade of
the oil selected must fulfil the requirements
in accordance with the manufacturer’s
servicing schedule. Consult the instructions at
PEUGEOT dealerships or on the Infotec site.
Remove the dipstick before filling.
Check the level after filling (never exceed
the maximum mark).
Screw the cap back onto the sump before
closing the bonnet.
Viscosity selection
In all cases, the oil selected must meet the
manufacturer ’s requirements.
Changing the brake fluid
The brake fluid must be changed at
the intervals stated, according to the
manufacturer ’s servicing schedule.
Use fluids recommended by the
manufacturer, which fulfil DOT4 standards.
The level must be between the MIN and
MAX marks on the reservoir.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Warning lights
Checking by means of the warning
lights on the instrument panel
is described in chapter 2, refer to the
"Instruments and controls" section.

101
7
CHECKS
Levels
Cooling system
Only use the fluid recommended by the
manufacturer.
Otherwise, you risk seriously damaging your engine.
When the engine is warm, the temperature
of the coolant is controlled by the engine
fan. As this fan can operate with the ignition
key removed and because the cooling
system is pressurised, wait for at least one
hour after the engine has stopped before
carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Topping up
The level must be between the MIN and
MAX marks on the expansion bottle. If
more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer. Power steering fluid level
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the
MIN and
MAX marks.
Windscreen wash and headlamp
wash level
For best quality cleaning and for your safety,
we would advise that you use products of
the PEUGEOT Universal range.
Capacity of the reservoir: approximately
5.5 litres. Used oil
Avoid prolonged contact of used oil with the
skin.
Brake fluid is harmful to health and very
corrosive.
Do not dispose of used oil, brake fluid or
coolant into drains or into the ground but
into the containers dedicated to this use at
PEUGEOT dealerships.

102
CHECKS
Bleeding the water contained in
the diesel filter
If this warning light comes on,
bleed the filter, otherwise bleed
regularly each time the engine is
drained.
To evacuate the water, unscrew the bleed
screw or the water in diesel sensor, located
at the base of the filter.
Operate until all of the water has been
drained out.
Then tighten the bleed screw or the water sensor.
HDi engines use advanced technology.
All work requires a special qualification
which is guaranteed by a PEUGEOT dealer.
Battery
At the start of winter, have your battery
checked by a PEUGEOT dealer.
Air filter and passenger
compartment filter
A clogged passenger compartment filter may
reduce the performance of the air conditioning
system and generate undesirable odours.
The replacement intervals for these components
are indicated in the servicing booklet.
Depending on the environment (dusty
atmosphere...) and the use of the vehicle
(urban driving...), change them twice as
often if necessary, refer to the "Under the
bonnet" section of chapter 7.
Brake pads
Brake pad wear depends on the style of
driving, in particular for vehicles which are
used in town, over short distances.

It may be necessary to check the thickness
of the pads, even between services.
Unless there is a leak on the circuit, a drop
in the brake fluid level indicates that the
brake pads are worn.
Brake disc/drum wear status
For any information relating to checking
the brake disc/drum wear status, contact a
PEUGEOT dealer.
Handbrake
Where the handbrake travel is too great
Checks
Manual gearbox
Have the level checked in accordance with
the manufacturer ’s servicing schedule.
To check the main levels and certain
components, in accordance with the
manufacturer ’s servicing schedule, refer
to the pages of the servicing booklet which
correspond to your vehicle’s engine.
Only use products recommended by
PEUGEOT or products of equivalent quality
and characteristics.
In order to optimise the operation of units as
important as the braking circuit, PEUGEOT
selects and offers specific products.
In order to avoid damaging the electrical
units, high pressure washing to clean the
engine compartment is strictly prohibited.
or there is a reduction in the performance
of the system, the handbrake should be
adjusted, even between services.
Have the system checked by a PEUGEOT
dealer.
Oil filter
Change the filter regularly, in accordance
with the servicing schedule.

104
Fuel
Low fuel level
When the fuel tank level E
(Empty) is reached, this warning
light comes on.
At this moment, you have
enough fuel left to drive approximately
30 miles (50 km) , depending on the driving
conditions, the engine and the profile of the
road. Fill up without delay to avoid running
out of fuel. The fuel tank must be filled
with the engine
off .
- Open the fuel filler flap.
- Insert the key, then turn it a quarter turn.
- Remove the cap and hook it onto the clip located on the inside of the flap.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3
rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 90 litres.
- After filling the fuel tank, lock the cap and
close the flap.
Fuel tanks of different capacities, 60
and 125 litres, are sold.
FUEL CIRCUIT DEACTIVATED
In the event of a serious collision, a device
automatically cuts off the fuel supply to the
engine and the vehicle’s electrical supply.
Check that there is no smell or leak of fuel
outside the vehicle.
Restore the supply by pressing:
- the first button, located below the steering wheel.
- the second button, located in the battery compartment under the front passenger ’s
floor.
FILLING WITH FUEL