ABS PEUGEOT BOXER DAG 2003 Owners Manual

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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceA B C Intermediate
DRAIN/REFILLÐ Engine oil Ð Bleed fuel filter (diesel) Ð Oil filter Ð Fuel filter* (petrol)REPLACEÐ Fuel filter element (diesel)Ð Air filter elementÐ Spark plugs (petrol)Ð Engine oil (check + top-up) Ð Battery (check + top-up) if cap is removable LEVELÐ Screen wash (check + top-up) Ð Coolant (check + top-up) Ð Brake fluid (check + top-up) Ð Power steering fluid (check + top up according to specification) Ð Operation of lights and indicators Ð Condition of glass, headlamp and light lenses and mirrors Ð Horn Ð Windscreen washer jets Ð Condition of wiper blades Ð Condition and tension of the ancillary drive belts Ð Handbrake and clutch Ð Condition of hydraulic circuits (hoses and covers) CHECKÐ Condition of rubber boots and gaiters Ð Brake pads Ð Play in hubs, link rods, ball joints, flexible mountingsÐ Shock absorbersÐ Rear drum brake lining wearÐ Condition and pressure of tyres (including spare wheel) Ð Emission control check as per current legislation (petrol) Ð Smoke opacity (diesel) Ð Passenger compartment filter (according to specification) Ð Visual check of the whole vehicle
SERVICE*Ð Courtesy vehicle
ROAD TEST

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Recommended lubricants The oils which appear in the table opposite are suitable for most purposes.
The diagram opposite states theoptimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of ACEA A1/A2
and API SH/SJ/SL quality (for petrol
engines), or ACEA B1/B2 and APICD/CF quality (for diesel engines)may be used by following the"Arduous Conditions" servicingschedule, which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING 27
ONLY ONLY
Manual ESSO Gear Oil BVTOTAL TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80 PR 9730.A2
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM 108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35 ¡C

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1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Speedometer.
4 - Left-hand direction indicator.
5 - Side lights and dipped beamheadlamps indicator light.
6 - Main beam headlamps indicatorlight.
7 - Right-hand direction indicator. 8 -
Rev counter.
9 - Low fuel level warning light.
10 - Fuel gauge.
11 - Brake fluid level warning light.
12 - Traction control (ASR) warninglight.
13 - Passenger air bag disarmedwarning light.
14 - Trip distance recorder displaycontrol and zero reset button. 15 -
Front air bags warning light.
16 - Anti-lock braking system (ABS) warning light.
17 - Automatic gearbox temperatureor fault warning light.
18 - Low coolant level warning light.
19 - Service indicator, oil levelgauge, automatic gearbox
display, clock and total distance
recorder.
20 - Diesel engine pre-heatingwarning light.
21 - Engine oil pressure warninglight.
22 - Battery charge warning light.
23 - Clock setting button.
24 - Engine diagnostics warninglight.
25 - Front brake pad wear warninglight.
26 - Handbrake warning light.
27 - Water in diesel filter warninglight.
28 - Electronic immobiliser keywarning light.
INSTRUMENTS AND CONTROLS
28
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS

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Anti-lock braking system (ABS) warning light If the warning light remains on or comes on above 7 mph (12 km/h), this
indicates an ABS system fault. Nevertheless, the vehicle retains conventional assisted braking.
Contact a PEUGEOT dealer.
Traction control (ASR) warning lightIf the warning light remains on or comes on while the engine is running
and the vehicle is moving, contact a PEUGEOT dealer.It flashes when the system comes into operation and comes on perma-
nently when the system is disarmed.
Diesel engine pre-heating warning light This comes on when the ignition is switched on.
Wait until it goes out before operating the starter.
Engine autodiagnostics warning light This comes on when the ignition is switched on. If it comes on while the engine is running, it indicates:
Ð an emission control system fault,or
Ð a particulate emission filter fault. If it flashes while the engine is running, this indicates an injection or ignition sys-
tem fault. There is a risk of destruction of the catalytic converter (petrol engineonly).
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS
30
Battery charge warning light This comes on when the ignition is switched on.
If it comes on while the engine isrunning, it may indicate:
Ð faulty operation of the charging circuit,
Ð slack battery or starter terminals,
Ð a cut or slack alternator belt,
Ð an alternator failure.
Contact a PEUGEOT dealer.
Low brake fluid level warning light Illumination of this warning light while the engine is
running indicates that the handbrakeis applied or has not been released
correctly, or that the brake fluid level
is too low.
Simultaneous illumination of the ABS warning light and the low brake fluidlevel warning light indicates a brakeforce distribution system fault.
Stop immediately.
Contact a PEUGEOT dealer.

Superimposed display In certain cases, when a function
(radio, telephone, trip computer, ...)changes status while another func-tion is displayed, a window opensto inform you of the change, thendisappears.
MULTI-FUNCTION
DISPLAYS Presentation Monochrome display Colour display These two multi-function displays are an integral part of the audio/tele-
phone/GPS . Therefore, they are
controlled by its control keypad andby its steering wheel stalk. They enable you to obtain the follow-ing information:
Ð displaying of the audio sources
(radio, CD),
Ð displaying of the telematic systems (telephone, services, ...),
Ð displaying of the satellite naviga- tion system (see corresponding section),
Ð displaying of the trip computer (see corresponding section),
Ð the warning messages (e.g. "Warning, maximum speedexceeded") or information mes-sages (e.g. "SIM card absent") dis-
played temporarily.
YOUR BOXER IN DETAIL
50
Main screen Press the
"MAIN/DARK" button to
display the main screen , display
the information relating to the active source (radio, CD, tele-phone or navigation) and gainaccess to the following functions:
Ð Voice memory,
Ð Setup. The "Voice Memory" function per-
mits management of the recorded
voice messages. You can listen tothem again or delete them.
The messages are played in sequence,from the oldest to the most recent.
Deleting deletes all of the messages. The "Setup" function permits
modification of the general system parameters (see ¤ "Parameterconfiguration").
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YOUR BOXER IN DETAIL75
Voice commands The voice commands enable you to control a certain number of audio/telephone/GPS functions using pre-recorded words or expressions. The voice commands which you can send to the system are divided into two categories:
Ð voice commands without voice identification which permit selection of the system's modes (TEL, RADIO, CD, ...)
Ð voice commands with voice identification which relate to the entering/recalling of names in the telephone directory
and/or navigation addresses.
Activation/Deactivation of the voice commands Press button Non the audio/telephone/GPS control panel or control 4on the steering wheel to activate or deactivate this
function. Notes:
Ð in the absence of voice commands, this function will be deactivated after approximately ten seconds,
Ð if a voice command is not understood, a double bleep is emitted,
Ð the voice command operations are interrupted immediately if an incoming call is received; in this case, when the call ends, the entire operation must be repeated.
Example: to recall the radio station stored on button 3, the key words are: "Radio", "Memory" or "Station" , "3" .
To use these key words, you must say the word "Radio", wait for the confirmation bleep, then say the word "Memory" or
"Station" , wait until the system asks "number please?", then end with the word "3", wait for the confirmation bleep which
will carry out the action requested.
List of recognisable commands available The voice commands (key words) which can be recognised by the system are organised into three levels (levels 1, 2 and 3). When a level 1 command is given, the system makes the level 2 commands available; when a level 2 command is given, the system makes the level 3 commands available.
Ð the level 1 commands are the following:
"MEMO"/"RADIO"/"CD PLAYER"/"NAVIGATION"/"CALL"/"DIAL"/"REDIAL"/"PIN"/"DIRECTORY"/"INTERRUPT"

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YOUR BOXER IN DETAIL101
Rules for transporting children on the front passenger seat** Children under the age of 10 must not travel in the forwards facingposition, unless the rear seats arealready occupied by other childrenor the rear seats cannot be used(absent or folded). In this case,adjust the front passenger seat tothe intermediate position and leavethe passenger air bag armed. The transportation of children in the rearwards facing position is permit-ted. In this position, it is essential todisarm the passenger air bag.Otherwise, the child would risk beingkilled or seriously injured if the airbag were to inflate.
GENERAL POINTS RELATING TO CHILD SEATS Although one of PEUGEOT's main criteria when designing your vehicle, the safe- ty of your children also depends on you.
For maximum safety, please follow these precautions:
Ð Since 1992,
all children under the age of 10 must travel in approved child
seats* suited to their weight , on seats fitted with a seat belt.
Ð A child weighing less than 9 kg must travel in the rearwards facing posi-
tion both in the front and in the rear. PEUGEOT recommends that chil-dren should travel in the "rearwards facing" position up to the age of two.
Ð Statistically, the safest seats in your vehicle for the transportation of chil-dren are the rear seats. PEUGEOT recommends that children travel in the rear even when a "rearwards facing" child seat is used.
Ð If a child is travelling on a booster seat, check that the lap section of the seat belt passes over the child's thighs correctly. The chest section of the seat belt mustbe positioned on the child's shoulder without touching the neck. PEUGEOTrecommends that you use a booster seat with a back, fitted with a seat belt guide.
Ð Remember to fasten the seat belt or the child seat harness keeping the slack
in relation to the child's body to a minimum , even for short journeys.
* According to current legislation in the country.
** Consult the relevant administration in your country for information regarding the rules for transporting children on the front passenger seat.

When parking on a slope, direct your wheelstowards the pavementand apply the handbrake.
Always engage first gear, as aprecaution. Only apply the handbrake when
the vehicle is stationary.
Operating abnormality Any operating abnormality is indicat- ed by flashing of the Snow warninglight on the instrument panel. In this situation the gearbox operates in downgrade mode (locked in 3rd
gear). You may feel a substantialknock when changing from Pto R
and from Nto R(this will not cause
any damage to the gearbox). Do not exceed 60 mph (100 km/h), keeping within the limit of localspeed restrictions.
Contact a PEUGEOT dealer as soon as possible. MANUAL GEARBOX Reverse*
To change to reverse gear, lift the ring under the gear lever knob andpush the gear lever to the left then tothe front. Reverse gear can only be engaged when the vehicle is stationary withthe engine idling. HANDBRAKE Applying When parking, pull the handbrake to immobilise your vehicle. Releasing Pull the handle and press the button to release the handbrake.
CHRONOTACHOGRAPH Refer to the document enclosed in the pocket.
YOUR BOXER IN DETAIL
124
If the battery is flat and the lever is in position
P, it will
be impossible to changeto another position.
ABS ANTI-LOCK BRAKING SYSTEM
The ABS with Electronic Brake Force Distribution (EBFD) increases thestability and manoeuvrability of yourvehicle, particularly on poor or slip-pery road surfaces. Note: when changing wheels (tyres
and rims), make sure that these are approved. The anti-lock braking system comes into operation automatically whenthere is a risk of wheel lock.
* According to engine. Lighting of this warning light indicates that the handbrakeis still applied or has not
been released correctly.
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When parking on a slope, direct your wheelstowards the pavementand apply the handbrake.
Always engage first gear, as aprecaution. Only apply the handbrake when
the vehicle is stationary.
Operating abnormality Any operating abnormality is indicat- ed by flashing of the Snow warninglight on the instrument panel. In this situation the gearbox operates in downgrade mode (locked in 3rd
gear). You may feel a substantialknock when changing from Pto R
and from Nto R(this will not cause
any damage to the gearbox). Do not exceed 60 mph (100 km/h), keeping within the limit of localspeed restrictions.
Contact a PEUGEOT dealer as soon as possible. MANUAL GEARBOX Reverse*
To change to reverse gear, lift the ring under the gear lever knob andpush the gear lever to the left then tothe front. Reverse gear can only be engaged when the vehicle is stationary withthe engine idling. HANDBRAKE Applying When parking, pull the handbrake to immobilise your vehicle. Releasing Pull the handle and press the button to release the handbrake.
CHRONOTACHOGRAPH Refer to the document enclosed in the pocket.
YOUR BOXER IN DETAIL
124
If the battery is flat and the lever is in position
P, it will
be impossible to changeto another position.
ABS ANTI-LOCK BRAKING SYSTEM
The ABS with Electronic Brake Force Distribution (EBFD) increases thestability and manoeuvrability of yourvehicle, particularly on poor or slip-pery road surfaces. Note: when changing wheels (tyres
and rims), make sure that these are approved. The anti-lock braking system comes into operation automatically whenthere is a risk of wheel lock.
* According to engine. Lighting of this warning light indicates that the handbrakeis still applied or has not
been released correctly.
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When parking on a slope, direct your wheelstowards the pavementand apply the handbrake.
Always engage first gear, as aprecaution. Only apply the handbrake when
the vehicle is stationary.
Operating abnormality Any operating abnormality is indicat- ed by flashing of the Snow warninglight on the instrument panel. In this situation the gearbox operates in downgrade mode (locked in 3rd
gear). You may feel a substantialknock when changing from Pto R
and from Nto R(this will not cause
any damage to the gearbox). Do not exceed 60 mph (100 km/h), keeping within the limit of localspeed restrictions.
Contact a PEUGEOT dealer as soon as possible. MANUAL GEARBOX Reverse*
To change to reverse gear, lift the ring under the gear lever knob andpush the gear lever to the left then tothe front. Reverse gear can only be engaged when the vehicle is stationary withthe engine idling. HANDBRAKE Applying When parking, pull the handbrake to immobilise your vehicle. Releasing Pull the handle and press the button to release the handbrake.
CHRONOTACHOGRAPH Refer to the document enclosed in the pocket.
YOUR BOXER IN DETAIL
124
If the battery is flat and the lever is in position
P, it will
be impossible to changeto another position.
ABS ANTI-LOCK BRAKING SYSTEM
The ABS with Electronic Brake Force Distribution (EBFD) increases thestability and manoeuvrability of yourvehicle, particularly on poor or slip-pery road surfaces. Note: when changing wheels (tyres
and rims), make sure that these are approved. The anti-lock braking system comes into operation automatically whenthere is a risk of wheel lock.
* According to engine. Lighting of this warning light indicates that the handbrakeis still applied or has not
been released correctly.
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