service PEUGEOT BOXER DAG 2003 Owners Manual

PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
¥ For petrol engines: every 20,000 miles (30 000 km) or every two years.
¥ For dual-fuel Petrol or LPG*/CNG** engines: every 20 000 miles (30 000 km)or every two years.
Warning, LPG/CNG checks every 10,000 miles (15 000 km) or every year.
¥ For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years.
The extension of the service intervals means that the engine oil level must be checked regularly: topping up of the oil between oil changes is normal. This is why the PEUGEOT network is offering you an intermediate service between regular services.
The date of this visit is not shown by the service indicator. It is to be carriedout at least every 10,000 miles (15 000 km) for petrol engines and dual-fuelpetrol or LPG/CNG engines; every 6,000 miles (10 000 km) for direct injectiondiesel engines.
A PEUGEOT dealer will carry out a quick check and top up the levels if necessary (oil, coolant, windscreen wash up to 2 litres). If the oil level is too low there is a risk of serious damage to the engine: check the engine oil level at least every 2,000 to 3,000 miles (3 000 to 5 000 km),depending on the conditions of use. This extended servicing has been made possible by modifications to our vehicles and to the lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS THAT ARE
SUITABLE AND RECOMMENDED BY THE MANUFACTURER.
* Liquid Petroleum Gas.
** Compressed Natural Gas.
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SERVICE INDICATOR This informs you of the distance remaining to the service in conformi-ty with the manufacturer's servicingschedule. Operation For a few seconds after the ignition has been switched on, the spannersymbolising a service lights up; thedisplay for the total distance recordertells you the distance remainingbefore your next service.The values displayed by the serviceindicator before the next service arethe following: 20 000 km (petrol:
30 000 km), 2 000 km, 200 km,
100 km and 50 km. Example:2 000 km remain before
the next service is due. When the ignition is switched on and for a fewseconds, the display shows:
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Zero re-set
Your PEUGEOT dealer carries out this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: Place the ignition key in the MAR
position (1st notch) and wait until the spanner stops flashing,
 Press the trip recorder re-set but-ton for five seconds.
The distance remaining to the nextservice is displayed.  Press the trip distance recorder zero reset button for five secondsto store the operation in the
memory.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000 km) or every two years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ The check on tyre inflation presure must be carried out cold at least once a
month .
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MILES (KM) 20 000 (30 000) 40 000 (60 000) 60 000 (90 000)
THE SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
This cycle consists of alternating 3 types of service, A, B and C, intermediate visits and a few additional operations specific to your vehicle; these correspond to key stages in the life of your vehicle. At your first and each subsequent service, your dealer will advise you of the type and content of the next service due.
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MAINTENANCE CYCLE FOR YOUR BOXER PETROL ENGINE
Service every 2 years or 20 000 miles (30 000 km) maximum
1st service at 6 000 miles (10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services.
80 000 (120 000) 100 000 (150 000) 120 000 (180 000) 140 000 (210 000) 160 000 (240 000)

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PEUGEOT SERVICING21
MAINTENANCE CYCLE FOR YOUR BOXER PETROL/LPG OR CNG ENGINE
Service every 2 years or 20 000 miles (30 000 km) maximum + LPG/CNG checks every 10 000 miles
(15 000 km) or every year.
LPG/CNG checks every 20 000 miles (30 000 km) or every year: Ð visual check of the condition of the pipes and unions;Ð visual check of the tank fixings;Ð check of the solenoid valve pressures;Ð check and adjustment of the clearance at the valves;Ð reading of the LPG/CNG autodiagostic memories;
Ð replacement of the solenoid valve filter.The fixed services are carried out with synthetically based oil; synthetic oil or Fuel economy oil may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services+ LPG/CNG checks.
MILES (KM) 20 000 (30 000) 40 000 (60 000) 60 000 (90 000)
1st service at 6 000 miles (10 000 km)
or 6 months*.
This is necessary in order to benefit from the warranty.
80 000 (120 000) 100 000 (150 000) 120 000 (180 000) 140 000 (210 000) 160 000 (240 000)
+ LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement
+ LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement + LPG/CNG checks
+ LPG/CNG solenoid valve filter replacement

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PEUGEOT SERVICING
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MAINTENANCE CYCLE FOR YOUR BOXER TURBO DIESEL HDI 2.0/2.2 LITRE ENGINE
Service every 2 years or 12 000 miles (20 000 km) maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
MILES (KM)
12 000 (20 000) 24 000 (40 000) 36 000 (60 000) 48 000 (80 000) 60 000 (100 000)
First service at
6 000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit from the warranty
72 000 (120 000) 84 000 (140 000) 96 000 (160 000) 108 000 (180 000) 120 000 (200 000) 132 000 (220 000) 144 000 (240 000)
The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.

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PEUGEOT SERVICING23
MAINTENANCE CYCLE FOR YOUR BOXER 2.8 LITRE TURBO DIESEL HDI/TED ENGINE
Service every 2 years or 12 000 miles (20 000 km) maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
The services are to be carried out with at least
synthetically based oil.
Synthetic oil (5W40) may also be used.
MILES (KM) 12 000 (20 000) 24 000 (40 000) 36 000 (60 000) 48 000 (80 000) 60 000 (100 000)
First service at
6 000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit from the warranty
72 000 (120 000) 84 000 (140 000) 96 000 (160 000) 108 000 (180 000) 120 000 (200 000) 132 000 (220 000) 144 000 (240 000)
+ check and adjustment of valve clearances + check and adjustment
of valve clearances

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ARDUOUS CONDITIONS OF USE
¥ Continuous door-to-door use.
¥ Town use (e.g. taxi).
¥ Repeated short journeys, with the engine cold at low temperatures.
¥ A prolonged stay under the following conditions: Ð countries with temperatures often above +30 ¡C,Ð countries with temperatures often below Ð15 ¡C,Ð countries with a dusty atmosphere,Ð countries whose lubricants or fuels do not conform to our recommendations.
It is necessary to follow an "Arduous Conditions" service schedule which includes special operations and shorter service intervals: ¥ Every 12 000 miles (20 000 km) or every year for petrol vehicles. ¥ Every 12 000 miles (20 000 km) or every year for petrol or LPG/CNG dual-fuel vehicles.Warning, LPG/CNG checks every 6 000 miles (10 000 km) or every 6 months.
¥ Every 10 000 miles (15 000 km) or every year for Diesel vehicles with HDI/TED direct injection.
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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceA B C Intermediate
DRAIN/REFILLÐ Engine oil Ð Bleed fuel filter (diesel) Ð Oil filter Ð Fuel filter* (petrol)REPLACEÐ Fuel filter element (diesel)Ð Air filter elementÐ Spark plugs (petrol)Ð Engine oil (check + top-up) Ð Battery (check + top-up) if cap is removable LEVELÐ Screen wash (check + top-up) Ð Coolant (check + top-up) Ð Brake fluid (check + top-up) Ð Power steering fluid (check + top up according to specification) Ð Operation of lights and indicators Ð Condition of glass, headlamp and light lenses and mirrors Ð Horn Ð Windscreen washer jets Ð Condition of wiper blades Ð Condition and tension of the ancillary drive belts Ð Handbrake and clutch Ð Condition of hydraulic circuits (hoses and covers) CHECKÐ Condition of rubber boots and gaiters Ð Brake pads Ð Play in hubs, link rods, ball joints, flexible mountingsÐ Shock absorbersÐ Rear drum brake lining wearÐ Condition and pressure of tyres (including spare wheel) Ð Emission control check as per current legislation (petrol) Ð Smoke opacity (diesel) Ð Passenger compartment filter (according to specification) Ð Visual check of the whole vehicle
SERVICE*Ð Courtesy vehicle
ROAD TEST

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DIESEL
DIESEL
PETROL PETROL
(1) Minimum grade: Petrol engine: ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD.
ACEA = Association des Constructeurs EuropŽens Automobiles (Association of European Automobile Manufacturers)
API =American Petroleum Institute.
If oil is used which does not conform to the ACEA A3-B3 standards, this requires the "Arduous Conditions" servicing schedule to be followed, which involves shorter intervals between services.
* The 5W30 Fuel Economy oil may not be used for the 2.8 litre HDI and TDI engines.
TRADE NAMES OF SUITABLE AND RECOMMENDED ENGINE LUBRICANTS IN EUROPE (1)

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1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Speedometer.
4 - Left-hand direction indicator.
5 - Side lights and dipped beamheadlamps indicator light.
6 - Main beam headlamps indicatorlight.
7 - Right-hand direction indicator. 8 -
Rev counter.
9 - Low fuel level warning light.
10 - Fuel gauge.
11 - Brake fluid level warning light.
12 - Traction control (ASR) warninglight.
13 - Passenger air bag disarmedwarning light.
14 - Trip distance recorder displaycontrol and zero reset button. 15 -
Front air bags warning light.
16 - Anti-lock braking system (ABS) warning light.
17 - Automatic gearbox temperatureor fault warning light.
18 - Low coolant level warning light.
19 - Service indicator, oil levelgauge, automatic gearbox
display, clock and total distance
recorder.
20 - Diesel engine pre-heatingwarning light.
21 - Engine oil pressure warninglight.
22 - Battery charge warning light.
23 - Clock setting button.
24 - Engine diagnostics warninglight.
25 - Front brake pad wear warninglight.
26 - Handbrake warning light.
27 - Water in diesel filter warninglight.
28 - Electronic immobiliser keywarning light.
INSTRUMENTS AND CONTROLS
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PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS