PEUGEOT BOXER DAG 2005 Owners Manual

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Removing the wheel
F Place a chock under the wheel
diagonally opposite to the one to
be changed.
F Remove the trim, using the
wheelbrace 4, pulling at the valve
passage hole.
F Loosen the wheel bolts using the
wheelbrace 4.
F Place the jack 1 in contact with
one of the four locating points E
on the sub-frame, (the one which
is closest to the wheel to be
changed).
F Extend the jack 1 using the
ratchet spanner 2 until its base is
in contact with the ground. Ensure
that the centre line of the base of
the jack is straight above the
locating point E.
F Raise the vehicle.
F Unscrew the bolts and remove the
wheel. Fitting a wheel
F
Position the wheel.
F Tighten the bolts by hand.
F Partly tighten the bolts using the
wheelbrace 4.
F Fold the jack 1 and remove it.
F Fully tighten the bolts using the
wheelbrace 4.
F Replace the wheel trim, starting
by placing the wheel trim notch
opposite the valve, and press it
on using the palm of the hand.
F Put the tools under the passenger
seat and the wheel under the
vehicle. For your safety, always
change the wheel:
- on level, stable, non-slippery
ground,
- with the handbrake on and the igni- tion switched off,
- with irst or reverse gear engaged (position P for the automatic gear-
box),
- with the vehicle chocked.
Never go underneath a vehicle that
is supported only by a jack (use a
ramp).
After changing the wheel:
- have the tightening of the bolts and the tyre pressure checked by a
PEUGEOT dealer as soon as pos-
sible.
- have the punctured tyre repaired and reit it to the vehicle as soon as
possible.
PRACTICAL INFORMATION

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1 - Dipped beam headlamps (H7-60 W).
F Press and release the spring G,
F Extract the bulb holder H to
change the bulb.
2 - Main beam headlamps (H1-60 W).
F Press and release the spring E,
F Extract the bulb holder F to
change the bulb.
3 - Front fog lamps (H1-60 W).
F Contact a PEUGEOT dealer. When itting the new bulb, ensure
that the direction notches are posi-
tioned correctly and the securing clip
is ixed properly.
Carry out the operations in the re-
verse order to reit.
The headlamp units are itted with
polycarbonate glass with a protective
coating.
Do not clean them with a
dry or abrasive cloth, nor with a
detergent or solvent product. Use
a sponge and soapy water.CHANGING A BULB
Front lights
Removing a headlamp unit:
- Open the bonnet,
- Unscrew the bolts A from the grille
to gain access to the unit 1,
- Unscrew the nuts B using a wrench
and pull the unit 1 outwards,
- Unclip the two strips C,
- Unclip the rubber protector D,
- Disconnect the connector.
Note: handle the bulbs with a dry
cloth.
PRACTICAL INFORMATION

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4 - Direction indicators (P 21 W) and side lights
(R 5 W).
F Remove the protective casing B
by pressing the two springs A.
F Turn the bulb holder D a quarter
turn and remove it.
F Change the bulb (P 21 W).
F Pull the bulb holder C, remove the
bulb (R 5 W) and change it.
F Carry out the operations in the
reverse order to reit. Note:
in certain climatic conditions
(low temperature, humidity), con-
densation inside the headlamp
glass is normal ; it disappears a few
minutes after the lights are switched
on. Direction indicator side repeaters
(W 5 W).
F
Push the repeater rearwards and
release the assembly,
F Pull the bulb holder to gain access
to the bulb,
F Change the bulb.
PRACTICAL INFORMATION

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Third brake light (W 5 W)
F Unscrew the 2 ixing screws.
F Release the lamp unit by pushing
it outwards.
F Disconnect the connector.
F Squeeze the two tabs to release
the bulb holder.
F Change the faulty bulb.
F When reitting, ensure that the
lamp unit seal has been put back
in place correctly.
Rear lights
1 - Brake lights (P 21 W).
2 - Reversing lights (P 21 W).
3 - Direction indicators (PY 21 W).
4 - Fog lamps/Side lights (P 21/4 W). F
Unscrew the two bolts A and
release the unit,
F Disconnect the connector B,
F Unscrew the two bolts C at the
rear of the unit,
F Change the faulty bulb.
Number plate lights (C 5 W)
F Insert a thin screwdriver into one
of the external holes of the lens.
F Push it outwards to unclip it.
F Remove the lens.
F
Unscrew the bolt and release the
assembly towards the right to
extract the bulb holder.
F Change the faulty bulb.
Chassis cab lights (W 5 W)
F Unscrew the four bolts to gain
access to the bulbs.
PRACTICAL INFORMATION

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CHANGING A FUSE
The fuse boxes are located in the
lower part of the fascia (left and right
hand side) and in the engine com-
partment.
The spare fuses and special pliers A
are ixed to the inside of the lids of
the fascia panel fuse boxes.
Fascia panel fuses
F Unscrew the bolts then tilt the
cover to access the fuses. Correct
Incorrect Pliers A
Removing and changing a fuse
Before changing a fuse, you must
establish the cause of the fault and
have it corrected. The fuse numbers
are indicated on the fuse boxes.
F Use the special pliers A. Always change a faulty fuse for
one of the same rating.
PRACTICAL INFORMATION

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Engine compartment fuse box
Fuse box
To gain access to the fuses in the
engine compartment:
F unclip the cover.
Close the cover carefully when
you have inished. The electrical system of your
vehicle is designed to oper-
ate with standard or optional
equipment.
Before installing other elec-
trical equipment or accessories on
your vehicle, contact a PEUGEOT
dealer.
PEUGEOT will not accept responsi-
bility for the cost incurred in repairing
your vehicle or for rectifying the mal-
functions resulting from the installa-
tion of accessories not supplied and
not recommended by PEUGEOT and
not installed in accordance with its
instructions, in particular where the
equipment in question consumes
more than 10 milliamperes.
* The maxi-fuses provide additional protection for the electrical sys-
tems. All work must be carried out
by a PEUGEOT dealer.
PRACTICAL INFORMATION

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Fuse no. RatingFunctions
1* 60 A Passenger compartment 27-fuse box.
2* 50 A Pre-heat box - Heating resistor (2.8 litre engines).
3* 30 A Starting switch.
4* 50 A Anti-lock braking system (ABS).
5* 40 A Cooled air system.
6* 40 A Fan assembly (low speed).
7* 40/60 A Fan assembly (high speed) - Fan assembly relay
(high speed with air conditioning).
8 30 A Wash-wipe pump.
9 15 A Headlamps and fog lamps.
10 15 A Horn - Steering wheel lever control.
11 15 A Engine management control unit (secondary).
14 10 A Right-hand dipped headlamp.
15 10 A Left-hand dipped headlamp.
16 7.5 A Engine management control unit supply - Transponder.
17 10 A Engine management control unit (primary).
18 7.5 A Engine management control unit - Transponder.
19 7.5 A Air conditioning compressor.
20 30 A PTC.
21 15 A Fuel pump.
22 20 A Engine management control unit (primary).
23 10 A Automatic gearbox.
24 15 A Automatic gearbox - LPG/CNG operation.
30 15 A Left- and right-hand main beam headlamps.
PRACTICAL INFORMATION

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CHANGING A FUSE
The fuse boxes are located in the
lower part of the fascia (left and right
hand side) and in the engine com-
partment.
The spare fuses and special pliers A
are ixed to the inside of the lids of
the fascia panel fuse boxes.
Fascia panel fuses
F Unscrew the bolts then tilt the
cover to access the fuses. Correct
Incorrect Pliers A
Removing and changing a fuse
Before changing a fuse, you must
establish the cause of the fault and
have it corrected. The fuse numbers
are indicated on the fuse boxes.
F Use the special pliers A. Always change a faulty fuse for
one of the same rating.
PRACTICAL INFORMATION

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Left-hand fuse box
Fuse no. RatingFunctions
12 5 AFront and rear right side lights.
13 5 AFront and rear left side lights.
24 5 ANumber plate and trailer lights - Side lights warning light -
Lights stalk.
25 7.5 AAudio equipment.
26 7.5 ABrake lights.
27 7.5 AElectric mirrors - Cruise control - Telephone - Chronotachograph -
Remote control - Alarm.
31 10 AReversing lights - Front fog lamps relay - Air conditioning relay - Heated mirrors relay -
Heated rear screen relay - 12 volt socket.
32 15 AAudio equipment.
33 7.5 ARear fog lamp.
35 7.5 AABI - Electric window controls.
36 -Not used.
37 10 AInstrument panel.
39 10 AInterior lighting - EOBD diagnostic socket.
42 7.5 AABS.
43 20 AWash-wipe pump.
44 15 ALighter.
46-Not used.
49 20 AHeadlamp wash pump.
50 7.5 AAir bags.
51 10 APCS (Minibus).
52 20 AFront power socket.
53
10 ADirection indicators - Hazard lights - Instrument panel.
55 30 APassenger compartment electric ventilator - Webasto unit - Heating/ air conditioning
ventilation - Webasto heating ventilation - Webasto supply .
62 -Not used.
PRACTICAL INFORMATION

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Right-hand fuse box
Fuse no. RatingFunctions
34 10 A Chronotachograph - Telephone - Alarm - Remote control - Air conditi oning control.
38 20 A Not used.
40 15 A Right heated rear screen.
41 10 A Heated exterior mirrors.
45 15 A Driver’s heated seat.
47 20 A Front left door electric window (ABI).
48 20 A Front right door electric window (ABI).
54 15 A Left heated rear screen.
56 30 A Additional air conditioning.
57 15 A Additional heating ventilation.
58 5 A Webasto timer.
59 15 A Air conditioning supply.
60 10 A Alarm.
61 15 A Webasto assembly.
63 20 A Not used.
64 20 A Rear power socket - Intake ventilation (Minibus version).
65 10 A Socket for special equipment.
PRACTICAL INFORMATION