auto sys PONTIAC G6 2008 Service Manual

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless entry transmitters, may
contain perchlorate materials. Special handling may be
necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work, you
should use the proper service manual. It tells you much
more about how to service your vehicle than this
manual can. To order the proper service manual, see
Service Publications Ordering Information on page 7-15.
5-5

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In
most cases, you should not have to add anything to the
fuel. However, some gasolines contain only the
minimum amount of additive required to meet U.S.
Environmental Protection Agency regulations. To help
keep fuel injectors and intake valves clean, or if
your vehicle experiences problems due to dirty injectors
or valves, look for gasoline that is advertised as TOP
TIER Detergent Gasoline. Also, your dealer/retailer has
additives that will help correct and prevent most
deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must
not be used in vehicles that were not designed for
those fuels.Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under your
warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of the
emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be hard
to nd. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by your warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you will be driving.
5-8

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-26.
B. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-40.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-21.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-21.
E. Electric Engine Cooling Fans (Out of View). See
Cooling System on page 5-36.
F. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-30.
G. Pressure Cap. SeePressure Cap on page 5-33.H. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-42.
I. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid (3.9L Engine) on page 5-27or
Automatic Transmission Fluid (2.4L L4, 3.5L
and 3.6L V6 Engines) on page 5-30.
J. Battery. SeeBattery on page 5-45.
K. Underhood Fuse Block. SeeEngine Compartment
Fuse Block on page 5-112.
L. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-41.
5-19

How to Check Automatic
Transmission Fluid
Because this operation can be a little difficult, you may
choose to have this done at the dealer/retailer service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
parts or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Wait at least 30 minutes before checking the
transmission uid level if you have been driving:
When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic — especially in hot weather.
While pulling a trailer.To get the right reading, the uid should be at normal
operating temperature, which is 180°F to 200°F
(82°C to 93°C).
Get the vehicle warmed up by driving about
15 miles (24 km) when outside temperatures are
above 50°F (10°C). If it is colder than 50°F (10°C),
you may have to drive longer.
Checking the Fluid Level
Prepare the vehicle as follows:
1. Park the vehicle on a level place. Keep the engine
running.
2. With the parking brake applied, place the shift lever
in PARK (P).
3. With your foot on the brake pedal, move the shift
lever through each gear, pausing for about three
seconds in each one. Then, position the shift lever
in PARK (P).
4. Let the engine run at idle for three to ve minutes.
5-28

Automatic Transmission Fluid
(2.4L L4, 3.5L and 3.6L V6 Engines)
It is not necessary to check the transmission uid
level. A transmission uid leak is the only reason for
uid loss. If a leak occurs, take your vehicle to the
dealer/retailer and have it repaired as soon as possible.
Change the uid and lter at the intervals listed in
Additional Required Services on page 6-6, and be sure
to use the transmission uid listed inRecommended
Fluids and Lubricants on page 6-13.
Notice:Use of the incorrect automatic transmission
uid may damage your vehicle, and the damages
may not be covered by your warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-13.
For the 3.5L and 3.6L engines, the transmission uid
will not reach the end of the dipstick unless the
transmission is at operating temperature. If you need to
check the transmission uid level, please take your
vehicle to your dealer/retailer.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains the cooling system and how to add
coolant when it is low. If there is a problem with engine
overheating, seeEngine Overheating on page 5-33.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at the rst maintenance
service after each 30,000 miles (50 000 km) or
24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-30

Notice:Ignoring these steps could result in costly
damage to your vehicle that would not be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
will not work, and it could damage your vehicle.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be able
to start your vehicle, and the bad grounding
could damage the electrical systems.To avoid the possibility of the vehicles rolling, set
the parking brake rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake.
Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off
the radio and all lamps that are not needed. This
will avoid sparks and help save both batteries. And
it could save the radio!
5-47

Fuses Usage
NOT INSTALLED Not Used
AIRBAG (IGN) Airbag (Ignition)
HVAC
CTRL (BATT)Heating Ventilation Air Conditioning
Control Diagnostic Link Connector
(Battery)
PEDAL Adjustable Pedals
WIPER SW Windshield Wiper/Washer Switch
IGN SENSOR Ignition Switch
STR/WHL ILLUMSteering Wheel Controls
Backlighting
NOT INSTALLED Not Used
RADIO Audio System
INTERIOR
LIGHTSInterior Lamps
REAR WIPER Not Used
POWER
WINDOWSPower Windows (Sedan)
HVAC CTRL
(IGN)Heating Ventilation Air Conditioning
Control (Ignition)
HVAC BLOWERHeating Ventilation Air Conditioning
Blower Switch
DOOR LOCK Door Locks
ROOF/HEAT
SEATSunroof, Heated Seat, Power
Windows (Coupe, Retractable
Hardtop), Automatic Dimming
Rearview Mirror, CompassFuses Usage
NOT INSTALLED Not Used
NOT INSTALLED Not Used
AIRBAG (BATT) Airbag (Battery)
SPARE FUSE
HOLDERSpare Fuse Holder
SPARE FUSE
HOLDERSpare Fuse Holder
SPARE FUSE
HOLDERSpare Fuse Holder
SPARE FUSE
HOLDERSpare Fuse Holder
FUSE PULLER Fuse Puller
Engine Compartment Fuse Block
Your vehicle may not be equipped with all the fuses and
features listed.
The engine compartment fuse block is located on the
driver side of the engine compartment, near the battery.
Notice:Spilling liquid on any electrical components
on your vehicle may damage it. Always keep the
covers on any electrical component.
5-112

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-13for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Automatic Transmission
Automatic 4-Speed 4T65 Transmission 7.4 qt 7.0 L
Automatic 4-Speed 4T45 Transmission 7.0 qt 6.6 L
Automatic 6-Speed 6T70 Transmission 9.5 qt 9.0 L
Cooling System
2.4L Engine 7.5 qt 7.1 L
3.5L, 3.6L, 3.9L V6 Engines 9.7 qt 9.2 L
5-119

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-21. Reset oil life system.
SeeEngine Oil Life System on page 5-24.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-26.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-77and “Tire Wear Inspection” inAt Least Once a Month on
page 6-10.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
3.6L and 3.9L Engines Only: Check automatic transmission uid level and add
uid as needed.•
Inspect throttle system.See footnote (g).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-26.•••
2.4L (Code B) L4 and 3.5L (Code N)
V6 Engines Only: Change automatic
transmission uid and lter (severe
service only).See footnote (h).•••
3.9L (Code 1) V6 Engine Only: Change
automatic transmission uid and lter
(severe service).See footnote (h).•••
3.9L (Code 1) V6 Engine Only: Change
automatic transmission uid and lter
(normal service).•
3.6L (Code 7) V6 Engine Only: Change
automatic transmission uid (severe
service).See footnote (l).•••
6-6