engine PONTIAC GTO 2004 Workshop Manual

Engine Compartment Overview
When you open the hood on the engine, you’ll see the following:
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A. Engine Compartment Fuse Block. See “Engine
Compartment Fuse Block” underFuses and Circuit
Breakers on page 5-87.
B. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-37.
C. Battery. SeeBattery on page 5-41.
D. Engine Oil Dipstick. SeeEngine Oil on page 5-13.
E. Engine Oil Fill Cap. SeeEngine Oil on page 5-13.
F. Automatic Transmission Dipstick (If Equipped).
SeeAutomatic Transmission Fluid on page 5-19.
G. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-36.
H. Brake Fluid Reservoir. SeeBrakes on page 5-38.
I. Hydraulic Clutch Fluid Reservoir (If Equipped). See
Hydraulic Clutch on page 5-24.
J. Engine Coolant Reservoir. SeeEngine Coolant on
page 5-25.
K. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.Engine Oil
If the Check Oil message appears on the trip computer
display, it means you need to check your engine oil
level right away.
For more information, seeOil Pressure Light on
page 3-32.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
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When to Add Engine Oil
If the oil is at or below the cross-hatched area at the tip
of the dipstick, then you will need to add at least one
quart of oil. But you must use the right kind. This section
explains what kind of oil to use. For engine oil
crankcase capacity, seeCapacities and Specifications
on page 5-92.
Notice:Do not add too much oil. If your engine has
so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, your engine could be damaged.SeeEngine Compartment
Overview on page 5-12for
the location of the
engine oil fill cap.
Be sure to add enough oil to put the level somewhere in
the proper operating range in the cross-hatched area.
Push the dipstick all the way back in when you are
through.
What Kind of Engine Oil to Use
Look for two things:
•GM6094M
Your vehicle’s engine requires oil meeting GM
Standard GM6094M. You should look for and use
only an oil that meets GM Standard GM6094M.
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Notice:Use only engine oil identied as meeting
GM Standard GM6094M and showing the American
Petroleum Institute Certied For Gasoline Engines
starburst symbol. Failure to use the recommended
oil can result in engine damage not covered by
your warranty.
GM Goodwrench
®oil meets all the requirements for
your vehicle.
If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Do not add anything to your oil. The recommended oils
with the starburst symbol that meet GM
Standard GM6094M are all you will need for good
performance and engine protection.
When to Change Engine Oil
(GM Oil Life System)
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A Service Engine Oil message will come on.
Change your oil as soon as possible within the next
two times you stop for fuel. It is possible that, if you are
driving under the best conditions, the oil life system
may not indicate that an oil change is necessary for over
a year. However, your engine oil and filter must be
changed at least once a year and at this time the system
must be reset. Your dealer has GM-trained service
people who will perform this work using genuine GM
parts and reset the system. It is also important to check
your oil regularly and keep it at the proper level.
If the system is ever reset accidentally, you must change
your oil at 3,000 miles (5 000 km) since your last oil
change. Remember to reset the oil life system whenever
the oil is changed.
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How to Reset the Service Engine Oil
message
The GM Oil Life System calculates when to change
your engine oil and filter based on vehicle use. Anytime
your oil is changed, reset the system so it can
calculate when the next oil change is required. If a
situation occurs where you change your oil prior to a
Service Engine Oil message being turned on, reset the
system.
After changing the engine oil, reset the system by
performing the following steps:
1. With the engine off, turn the ignition key to ON.
2. Fully press and release the accelerator pedal slowly
two times within five seconds.
3. Turn the key to LOCK.
If the Service Engine Oil message comes back on
when you start your vehicle, the engine oil life
system has not reset. Repeat the procedure.
What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have a
problem properly disposing of your used oil, ask
your dealer, a service station or a local recycling center
for help.
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Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at every oil change and
replace at the first oil change after 25,000 miles
(40 000 km).
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake filter to release loose dust
and dirt. If the filter remains caked with dirt, a new
filter is required.To inspect or replace the engine air cleaner/filter, do the
following:
1. Remove the screws that hold the cover on.
2. Lift off the cover.
3. Check or replace the engine air cleaner/filter.
4. Put the cover back on tightly.
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{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned.
The air cleaner not only cleans the air, it helps
to stop ame if the engine backres. If it is
not there and the engine backres, you could
be burned. Do not drive with it off, and be
careful working on the engine with the air
cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/lter in place when you
are driving.
Automatic Transmission Fluid
When to Check and Change
The fluid level should be checked monthly, by looking at
the fluid level on the dipstick. A good time to check
your automatic transmission fluid level is when
the engine oil is changed.
SeeScheduled Maintenance on page 6-4for more
information on when to check and change the fluid
and filter.
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How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving in the
following conditions:
•When outside temperatures are above 90°F (32°C)
•At high speed for quite a while
•In heavy traffic — especially in hot weather
•While pulling a trailerTo get the right reading, the fluid should be at
normal operating temperature, which is 180°F to 200°F
(82°C to 93°C).
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it’s colder than 50°F (10°C), drive the vehicle
in DRIVE (D) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold fluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle for five minutes if outside temperatures are
50°F (10°C) or more. If it’s colder than 50°F (10°C), you
may have to idle the engine longer. Should the fluid
level be low during this cold check, you must check the
fluid hot before adding fluid. Checking the fluid hot
will give you a more accurate reading of the fluid level.
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Checking the Fluid Level
Prepare your vehicle as follows:
•Park your vehicle on a level place. Keep the engine
running.
•With the parking brake applied, place the shift lever
in PARK (P).
•With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
•Let the engine run at idle for three minutes or more.Then, without shutting off the engine, follow these steps:
The automatic transmission dipstick is located at the
rear of the engine compartment, on the right side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
1. Unclip the handle and remove the dipstick; wipe it
clean with a clean rag or paper towel and re-insert
it fully. Remove it again and read the fluid level.
2. Check both sides of the dipstick, and read the lower
level. The fluid level must be in the COLD area for
a cold check or in the cross-hatched HOT area
for a hot check.
3. If the fluid level is in the acceptable range, push the
dipstick back in all the way.
Remember to always replace the dipstick and lock
the handle down.
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Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual transmission
doesn’t require changing.
How to Check
Because this operation can be difficult, you may choose
to have this done at your dealership service department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your fingers on the
transmission case.
Then, follow these steps:
1. Remove the reverse light switch.
2. Check that the lubricant level is up to the bottom of
the switch hole.
3. If the fluid level is good, install the switch and be
sure it is fully seated. If the fluid level is low, add
more fluid as described in the next steps.
How to Add Fluid
Here’s how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
Recommended Fluids and Lubricants on page 6-13.
1. Remove the reverse light switch.
2. Add fluid at the switch hole. Add only enough
fluid to bring the fluid level up to the bottom of
the switch hole.
3. Install the reverse light switch. Be sure the switch is
fully seated.
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