engine PONTIAC VIBE 2003 Repair Manual

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-6 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-9 Filling a Portable Fuel Container
6
-10 Checking Things Under the Hood
6
-14 Engine Oil
6
-20 Engine Air Cleaner/Filter
6
-22 Passenger Compartment Air Filter
6
-24 Automatic Transaxle Fluid
6
-28 Manual Transaxle Fluid
6
-29 Hydraulic Clutch
6
-30 All-Wheel Drive (Option)
6
-31 Engine Coolant
6
-34 Radiator Pressure Cap
6
-34 Power Steering Fluid6
-36 Windshield Washer Fluid
6
-37 Brakes
6
-41 Battery
6
-42 Bulb Replacement
6
-49 Windshield Wiper Blade Replacement
6
-50 Tires
6
-61 Appearance Care
6
-61 Cleaning the Inside of Your Vehicle
6
-64 Care of Safety Belts
6
-65 Cleaning the Outside of Your Vehicle
6
-70 Vehicle Identification Number (VIN)
6
-71 Electrical System
6
-76 Replacement Bulbs
6
-76 Capacities and Specifications
6
-78 Normal Maintenance Replacement Parts

6-3
CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.

Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.

Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you use
the wrong fasteners, parts can later break
or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airflow around it. This may cause wind noise
and affect windshield washer performance. Check with
your dealer before adding equipment to the outside of
your vehicle.
Fuel
The 8th digit of your vehicle identification number
(VIN) shows the code letter or number that identifies
your engine. You will find the VIN at the top left of the
instrument panel. See ªVehicle Identification Numberº
in the Index.

6-4 Gasoline Octane
If your vehicle has the 1.8L engine (VIN Code 8), use
regular unleaded gasoline with a posted octane of 87 or
higher. If the octane is less than 87, you may get a heavy
knocking noise when you drive. If this occurs, use a
gasoline rated at 87 octane or higher as soon as possible.
Otherwise, you might damage your engine. A little
pinging noise when you accelerate or drive uphill is
considered normal. This does not indicate a problem
exists or that a higher
-octane fuel is necessary. If you
are using 87 octane or higher
-octane fuel and you hear
heavy knocking, your engine needs service.
If your vehicle has the 1.8L H.O. DOHC engine
(VIN Code L), use only premium unleaded gasoline
with a posted octane of 91 or higher. In an emergency,
you may be able to use a lower octane
-- as low
as 87
-- if heavy knocking does not occur. Refill your
tank with premium fuel as soon as possible. Otherwise,
you might damage your engine. If you are using
91 octane or higher
-octane fuel and you hear heavy
knocking, your engine needs service.
Gasoline Specifications
It is recommended that gasoline meet specifications
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers' Association for better
vehicle performance and engine protection. Gasolines
meeting these specifications could provide improved
driveability and emission control system performance
compared to other gasolines.
In Canada, look for
the ªAuto Makers'
Choiceº label on
the pump.
Canada Only

6-5 California Fuel
If your vehicle is certified to meet California Emission
Standards (see the underhood emission control label), it
is designed to operate on fuels that meet California
specifications. If this fuel is not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be affected. The malfunction indicator lamp may
turn on (see ªMalfunction Indicator Lampº in the Index)
and your vehicle may fail a smog
-check test. If this
occurs, return to your authorized GM dealer for
diagnosis. If it is determined that the condition is caused
by the type of fuel used, repairs may not be covered by
your warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
You should not have to add anything to your fuel.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specifications described earlier.
NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don't use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage plastic and rubber parts.
That damage wouldn't be covered under your
warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane
-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors does
not recommend the use of such gasolines. Fuels
containing MMT can reduce the life of spark plugs and
the performance of the emission control system may be
affected. The malfunction indicator lamp may turn on.
If this occurs, return to your authorized GM dealer
for service.

6-10
Checking Things Under the Hood
CAUTION:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the release handle
inside the vehicle.
It's located below
the instrument panel
to the left of the
steering wheel.

6-12 Engine Compartment Overview
When you open the hood of the 1.8 L (Code 8) engine, you'll see the following:
A. Windshield Washer
Fluid Reservoir
B. Power Steering Fluid Reservoir
C. Radiator Pressure Cap
D. Engine Oil DipstickE. Coolant Recovery Tank
F. Engine Oil Fill Cap
G. Automatic Transaxle Fluid
Dipstick (If Equipped)H. Brake/Hydraulic Clutch
Fluid Reservoir
I. Engine Air Cleaner/Filter
J. Battery
K. Engine Compartment Fuse Block

6-13
When you open the hood of the 1.8 L (Code L) H.O. DOHC engine, you'll see the following:
A. Windshield Washer Fluid
Reservoir
B. Power Steering Fluid Reservoir
C. Radiator Pressure Cap
D. Engine Oil DipstickE. Coolant Recovery Tank
F. Engine Oil Fill Cap
G. Automatic Transaxle Fluid
Dipstick (If Equipped)H. Brake/Hydraulic Clutch Fluid
Reservoir
I. Engine Air Cleaner/Filter
J. Battery
K. Engine Compartment Fuse Block

6-14
Engine Oil
If the engine oil pressure
light appears on the
instrument cluster, it means
you need to check your
engine oil level right away.
For more information, see
ªEngine Oil Pressure Lightº
in the Index.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
1.8L Code 8 engine shown,
1.8L Code L engine similar
The engine oil dipstick is located in the center of the
engine compartment. The dipstick handle is a yellow
loop. See ªEngine Compartment Overviewº in the Index
for more information on location.

6-15
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil dipstick
might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
1.8L (Code 8) Engine
1.8L (Code L) Engine

6-16 When to Add Engine Oil
If the oil is at or below the lower mark, then you'll need
to add at least one quart of oil. But you must use the
right kind. This part explains what kind of oil to use. For
engine oil crankcase capacity, see ªCapacities and
Specificationsº in the Index.
NOTICE:
Don't add too much oil. If your engine has so
much oil that the oil level gets above the upper
mark that shows the proper operating range,
your engine could be damaged.
The engine oil fill cap is located in the center of the
engine compartment. See ªEngine Compartment
Overviewº in the Index for more information on
location.
Be sure to fill it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you're through.