cooling Ram ProMaster 2016 Diesel Supplement

Page 117 of 145

Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that the engine coolant
(antifreeze) will return to the radiator from the coolant
expansion bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
•Do not open hot engine cooling system. Never add
engine coolant (antifreeze) when the engine is
overheated. Do not loosen or remove the cap to cool
an overheated engine. Heat causes pressure to
build up in the cooling system. To prevent scalding
or injury, do not remove the pressure cap while the
system is hot or under pressure.
(Continued)
WARNING! (Continued)
•Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposal
rules for your community. To prevent ingestion by ani-
mals or children, do not store ethylene glycol-based
engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a child
or pet, seek emergency assistance immediately. Clean up
any ground spills immediately.
6
MAINTAINING YOUR VEHICLE 115

Page 118 of 145

Points To Remember
NOTE:When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is nor-
mally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot engine
coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant (anti-
freeze) needs to be added, the contents of the coolant
expansion bottle must also be protected against freez-
ing. •
If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
• Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corrosion
protection of your engine which contains aluminum
components.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.

Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install ONLY
the correct type thermostat. Other designs may result in
unsatisfactory engine coolant (antifreeze) performance,
poor gas mileage, and increased emissions.
116 MAINTAINING YOUR VEHICLE

Page 121 of 145

FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
3.0L Diesel Engine 24 Gallons90 Liters
Diesel Exhaust Fluid Tank 5 Gallons18.9 Liters
Engine Oil with Filter
3.0L Diesel Engine 9.5 Quarts9.0 Liters
Cooling System *
3.0L Diesel Engine With MTA
Transmission (MOPAR Antifreeze/
Engine Coolant 10 Year/150,000
Mile Formula or equivalent) 12.7 Quarts
12 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Qts (2.8 L) if equipped with a rear
heater.
6
MAINTAINING YOUR VEHICLE 119

Page 124 of 145

NOTE:If the vehicle is exposed to extreme cold (below
20°F or -7°C), or is required to operate at colder-than-
normal conditions for prolonged periods, use climatized
No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%
No. 1 diesel fuel. This will provide better protection from
fuel gelling or wax-plugging of the fuel filter.
CAUTION!
• Mixing of engine coolant (antifreeze) other than
specified Organic Additive Technology (OAT) en-
gine coolant (antifreeze), may result in engine
damage and may decrease corrosion protection.
Organic Additive Technology (OAT) engine cool-
ant is different and should not be mixed with
Hybrid Organic Additive Technology (HOAT) en-
gine coolant (antifreeze) or any “globally compat-
ible” coolant (antifreeze). If a non-OAT engine
(Continued)
CAUTION! (Continued)
coolant (antifreeze) is introduced into the cooling
system in an emergency, the cooling system will
need to be drained, flushed, and refilled with fresh
OAT coolant (conforming to MS.90032), by an au-
thorized dealer as soon as possible.
• Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use additional
rust inhibitors or antirust products, as they may not
be compatible with the radiator engine coolant and
may plug the radiator.
• This vehicle has not been designed for use with
propylene glycol-based engine coolant (antifreeze).
Use of propylene glycol-based engine coolant (an-
tifreeze) is not recommended.
122 MAINTAINING YOUR VEHICLE

Page 129 of 145

Required Maintenance Intervals.
Refer to the maintenance schedules on the following
page for the required maintenance intervals.
At Every Oil Change Interval As Indicated By TheOil Change Indicator System:
•Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregu-
lar wear, even if it occurs before your next
scheduled service.
• Inspect battery and clean and tighten terminals as
required.
At Every Oil Change Interval As Indicated By The
Oil Change Indicator System:
•Inspect brake pads, rotors, hoses and park brake.
• Inspect engine cooling system protection and
hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
7
MAINTENANCE SCHEDULE 127

Page 138 of 145

Adding Engine Coolant (Antifreeze)............113
Adding Fuel ..............................82
Air Bag Light .............................19
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .106
Antifreeze (Engine Coolant) ...............112,119
Disposal ..............................115
Anti-Lock Warning Light .....................40
Automated Manual Transmission Fluid Type ........................... .123
Battery ............................. .20, 110
Charging System Light ....................20
Brake Fluid ............................ .123
Brake System ............................117
Fluid Check ...........................117
Master Cylinder ........................117
Warning Light ..........................26
Capacities, Fluid ..........................119 Caps, Filler
Oil (Engine) .......................... .105
Radiator (Coolant Pressure) ................115
Coolant Pressure Cap (Radiator Cap) ...........115
Cooling System ...........................111
Adding Coolant (Antifreeze) ...............113
Coolant Capacity .......................119
Coolant Level ..........................111
Disposal Of Used Coolant .................115
Drain, Flush, And Refill ...................112
Points To Remember .....................116
Pressure Cap ..........................115
Radiator Cap ..........................115
Selection Of Coolant (Antifreeze) ......112,119,120
Cruise Light .......................... .46, 47
Diesel Exhaust Fluid (DEF) ..................120
Diesel Fuel .......................... .76, 120
Diesel Fuel Requirements .................76, 120
136 INDEX

Page 141 of 145

Disposal............................. .106
Filter ............................ .106, 120
Filter Disposal ........................ .106
Materials Added To ..................... .106
Pressure Warning Light ....................28
Recommendation ....................104, 119
Viscosity ......................... .105, 119
Oil Pressure Light ..........................28
Power Steering Fluid ...................... .123
Radiator Cap (Coolant Pressure Cap) ........112,115
Schedule, Maintenance .....................126
Seat Belts Reminder ..............................18
Selection Of Coolant (Antifreeze) ..............120
Signals, Turn .............................44
Speed Control (Cruise Control) ................11Starting
.................................53
Engine Block Heater ......................61
Starting Procedures .........................53
Starting Procedures (Diesel Engines) .............53
Ti re s Pressure Warning Light ....................32
Trailer Towing ..........................95
Tongue Weight/Trailer Weight .................92
Towing .................................88
Guide ................................92
Weight ...............................92
Trailer Towing ............................88
Cooling System Tips ......................99
Hitches ...............................91
Minimum Requirements ...................93
Tips .................................98
Trailer And Tongue Weight .................92
Wiring ................................96
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INDEX 139

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