brake RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection User Guide

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Interpretation of XR25 bargraphs
38
ABS BOSCH
5.3
AFTER REPAIR
13Fiche n° 53
Bargraph 13 left hand side extinguished, brake pedal depressed
Carry out checks only if illumination of the bargraph is not consistent with the
pedal position. NOTES
Bargraph 13 right and left
Brake pedalIlluminated on left hand side if pedal depressed.
Illuminated on right hand side if pedal not depressed.

BG 13 right remains permanently illuminated.
If brake lights are operating
:
- Ensure continuity between dashboard / rear left R2 connector on track 7 and track 14 of the ABS
computer connector .
Dashboard / ABS R36 intermediate connector (track 8).
If brake lights are not operating
:
- Check condition and adjustment of brake light switch as well as the 15A fuse for the brake lights (in
the passenger compartment connection unit). Replace if necessary.
- Disconnect the brake light switch, then check / ensure presence of + after ignition feed on track A3
of the connector
- Check operation of brake light switch (closed contact between tracks A3 and B1).
- Check and ensure continuity between track B1 of the brake light switch connector and the dashboard
/ rear left hand side R2 connector on track 7.
Bargraph 13 permanently illuminated on left hand side
- Check the condition and adjustment of the brake light switch. Replace if necessary.
- Check the operation of the brake light switch contact (closed contact between tracks A3 and B1).
Replace the brake light switch if there is permanent continuity between the two tracks.
- Check and ensure insulation from 12 volts of the connection between track B1 of the brake light
switch connector and track 14 of the ABS computer connector .
Intermediate connectors : Dashboard / ABS R36 on track 8.
Dashboard / rear left hand side R2 on track 7.
Carry out a road test followed by a check with the XR25 kit.
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B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Conformity Check38
ABS BOSCH
5.3
Order of
operationsFunction to be checked Action Bargraph Display and Comments
1 XR25 dialogueD11
(selector on
S8)
2 Computer conformity#12
3
Operation of ABS warning
light- computer
initialisation check
IgnitionTwo second illumination of
warning light when ignition is
switched on (consult fault
finding if it remains illuminated
or if it does not illuminate)
4Acknowledgement that
brake pedal is not
pressed
5Acknowledgement that
brake pedal is pressedPress brake
pedal
Only carry out this conformity check after a complete XR25 check.NOTES
13
13
38-18

Use of command modes:
Solenoid valve control for hydraulic inspection: G03* to G06*
Lift vehicle so that the wheels can be turned and check that they turn freely.
Keep the brake pedal pressed down so that the wheel being tested cannot be turned by hand (do
not press the brake too hard to ensure you are at the releasing limit).
Enter G0X* Ten cycles of unlocking/locking must be noted for the wheel concerned.
Pump motor control : G08*
Enter G08* and apply brake Pump operation must be noted for 2 se-
conds.
Pump motor and solenoid valve control : G20*
Enter G20* and apply brake Brief motor and solenoid valve opera-
tion must be noted.
Bleeding of hydraulic circuits : G15*3* front left / G15*4* front right / G15*5* rear left / G15*6* rear
right
Apply the procedure described in the section "Bleeding the circuits" in the Workshop Repair Manual.
B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS
Fault finding - Aid38
ABS BOSCH
5.3
38-19

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Customer Complaints38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
WARNING LIGHT FAULTS
ABS warning light does not illuminate for 3 seconds after ignition switched on. Chart 1
Chart 2 Permanent illumination of ABS warning light .
Chart 3
FAULTS NOTED WHEN BRAKING WITH ABS REGULATION
Locking of one or more wheels.Chart 4
Pulling.
Chart 6 Wandering.
Chart 7
Unexpected ABS operation when using special equipment
(mobile phone,CB...).
Chart 9
OTHER CASES
ABS warning light does not illuminate, computer disconnected.Chart 14
No communication with ABS computer.
Chart 15 Only consult this section after a complete check with the XR25 kit.
NOTES
ABS warning light illuminates again after engine starts.
Unexpected ABS operation at low speed and little force applied to brake.
Unexpected ABS operation on poor road surface.
Extension of brake pedal travel following a regulation phase
(with an irregular pedal when regulation begins).
Chart 5
Chart 8
Chart 10
Spongy pedal.
Brake pedal vibration.
Noise from pump, pipes or hydraulic assembly .
Chart 11
Chart 12
Chart 13 Chart 3 Temporary illumination of ABS warning light when driving.
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B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
LOCKING OF ONE OR MORE WHEELSFault chart 4
REMINDER:Wheel locking on a vehicle equipped with ABS, or tyre squeal, considered by the customer
as locking, can be linked to a normal reaction of the system and should not be systematically
considered as a fault :
- locking is allowed below 3.75 mph ( 6 km/h) (the system will not provide regulation).
- Braking with ABS regulation under very bad road conditions (high degree of tyre squeal).
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Only consult this section after a complete check with the XR25 kit.NOTES
On the other hand, if there really is wheel locking on one or more wheels, lift the vehicle so the wheels can
be turned, and check :
- a possible incorrect connection in the speed sensor connection.
• Use operations #01, #02, #03 and #04 while turning the appropriate wheel and ensure the consis-
tency of the results obtained .
• If the value measured is zero, turn the other wheels to confirm a bad electrical connection of the sen-
sors and repair the wiring.
- A possible incorrect connection of the hydraulic assembly pipes.
• Use operations G03*, G04*, G05* and G06* while applying the brake and check for the ten cycles of
unlocking/locking on the wheel concerned (consult section "Aid").
• If the ten cycles do not occur on the wheel tested, (wheel remains locked), see if they occur on ano-
ther wheel (if a bad connection is confirmed: repair).
• If the ten cycles do not occur on a wheel and the pipes are correctly connected, replace the hydraulic
assembly.
• Check the condition of the ABS targets and that they conform.
• Also check the sensor/target air gap by rotating each of the wheels :
Front 0.13 mm < air gap over one rotation < 1.96 mm.
Rear 0.03 mm < air gap over one rotation < 2.4 mm (check only possible on vehicles with four-bar
rear axles).
If the fault persists after these checks, replace the hydraulic assembly.
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B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
yes
PULLINGFault chart 5
Only consult this section after a complete check with the XR25 kit.NOTES
Lift the vehicle so the wheels can be turned
and check for :
- a possible incorrect connection in the
speed sensors,
- a possible incorrect connection of the
hydraulic assembly piping.
For these two checks, consult and apply the
methods defined in Fault Chart 4.Check the
condition of the ABS targets and that they
conform. Also check the sensor/ target air
gap by rotating each wheel.
If the fault persists, replace the hydraulic
assembly.
If the pedal travel is relatively long, bleed
the brake circuit.
If it is normal, check the tyre pressure, the
front axle assembly
or possibly for leaks in the circuit.
no
Remove the 10A ABS fuse on the passenger
compartment connection unit and carry out
a road test with the ABS non-operational.
Does the fault persist under these
conditions?
38-25

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
yes
WANDERINGFault chart 6
Remove the 10A ABS fuse in the passenger
compartment connection unit and carry out
a road test with ABS non-operational.
Does the fault persist under these
conditions?
Only consult this section after a complete check with the XR25 kit.NOTES
Normal behaviour linked to system
operation in the regulation phase
essentially because of asymmetrical grip or
poor road surface.
Handling fault not linked to ABS system.
Check the condition and conformity of
brake linings, check tyre pressures, front
axle assembly, ...
no
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B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
UNEXPECTED ABS OPERATION AT LOW SPEEDS AND
WHEN LITTLE PRESSURE APPLIED TO BRAKE PEDALFault chart 7
It is possible to feel brake pedal vibrations which are linked to reactions of the system in particular
situations :
- Crossing speed bumps.
- Rear inside wheel lifts on tight bends.
If the problem is different, check the speed sensors connectors ( micro-breaks) as well as the air gaps.
Only consult this section after a complete check with the XR25 kit.NOTES
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B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
BRAKE PEDAL TRAVEL EXTENDED FOLLOWING A
REGULATION PHASE
(WITH IRREGULAR PEDAL AT START OF REGULATION)
Fault chart 10
Passage of air from the hydraulic assembly regulation channels to brake circuits.
Bleed the circuits according to the procedure recommended in the Technical Note (use of XR25 command
modes. These command modes are described in the section "Aid").
After the operation, carry out a road test with ABS regulation.
Only consult this section after a complete check with the XR25 kit.NOTES
If the fault persists, carry out the preceding operation once or twice more.
If customer complaint is particularly serious and bleeding brings about no improvement, replace the
hydraulic assembly.
38-30

B76531.0
ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM
Fault finding - Fault chart 38
ABS BOSCH
5.3
AFTER REPAIR Carry out a road test, then a check with the XR25 kit.
SPONGY PEDALFault chart 11
Presence of air in the brake circuits.
Bleed the circuits in the conventional way starting with the rear right, then rear left , front left then front
right.
Repeat the operation if necessary.
Only consult this section after a complete check with the XR25 kit.NOTES
38-31