wheel RENAULT KANGOO 2013 X61 / 2.G Petrol V42 Injection Workshop Manual

17B-14V2 MR-376-X76-17B050$060.mif
PETROL INJECTION
Fault finding – Replacement of components17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
THROTTLE VALVE REPLACEMENT OPERATIONS

– When replacing the inlet throttle valve, switch on the vehicle + after ignition feed, after replacing the part.
– Carry out resetting using command RZ031 Throttle stop programming.
– Switch off the ignition. The inlet valve will run a new programming procedure whilst maintaining the supply (power
latch) due to the reinitialisation phase.
– Check that the programming is correct using status ET051 Throttle stop programming, it must be at 1.
If programming was not performed correctly, repeat the operation from the start.
– If the fault is still present, contact the Techline.
OPERATIONS FOR REPLACING THE BRAKE PEDAL SWITCH
– When replacing the brake pedal switch, switch on the vehicle + after ignition feed, after replacing the part.
– Check that the switch statuses change as follows, when the brake pedal is activated:
–ET039 Brake pedal = 1 and ET799 Brake Wire Contact = 1 when the brake pedal is released
–ET039 Brake pedal = 2 and ET799 Brake Wire Contact = 2 when the brake pedal is depressed
OPERATIONS FOR REPLACING THE TDC (TOP DEAD CENTRE) SENSOR
– Switch on the vehicle + after ignition feed,
– Carry out resetting using command RZ037 Flywheel target programming.
Operation for Programming
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator and clutch pedals) between 3500 and
3000 rpm, in 3rd gear for a BVM* for at least 3 seconds.
– Decelerate a second time with injection cut-off (i.e. feet off the brake, accelerator and clutch pedals) between 2400
and 2000 rpm, in 3rd gear for a BVM* for at least 14 seconds (K4M, K7M engine) or 3 seconds (D4D, F4R, K4M
engine of Duster).
*BVM: Manual gearbox
The programming was successful when status ET089 Flywheel target programming has the value1.

17B-18V2 MR-376-X76-17B050$070.mif
PETROL INJECTION
Fault finding – Fault summary table17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Tool fault DTC code Diagnostic tool title
DF38010A5 Cylinder 2 injector control
DF38110A6 Cylinder 3 injector control
DF38210A7 Cylinder injector 4 command
DF3940420 Catalytic converter operating fault
DF3980170 Fuel circuit operating fault
DF4090461 Fuel level sensor circuit
DF4361314 Detection of engine misfiring
DF4570315 Flywheel target
DF504C101 Automatic transmission
DF5310618 LPG system
DF5322502 Alternator charge signal
DF5562135 Pedal/throttle position consistency
DF6310703 Brake light switch signal
DF6331170 LPG fuel circuit operating fault
DF6351301 LPG cylinder 1 misfire
DF6361302 LPG cylinder 2 misfire
DF6371303 LPG cylinder 3 misfire
DF6381304 LPG cylinder 4 misfire
DF6391300 Combustion misfire in LPG mode
DF648060A Computer
DF7210217 Engine overheating
DF7732294 Pressure regulator circuit

17B-72
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$082.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF120
PRESENT OR
STOREDENGINE SPEED SENSOR SIGNAL1.DEF: Inconsistent signal.
3.DEF: Interference.
4.DEF: Incorrect number of teeth.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is present after starting the engine and under the following conditions:
– engine running at idling speed
Special note:
OBD warning light and level 1 fault warning light illuminated.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the crankshaft position sensor, component code 149
and of the injection computer connector, component code 120.
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the crankshaft position sensor component code 149 between connections 3BL and
3BG on the injection computer connector, component code 120.
If the resistance of the crankshaft position sensor is not between 175 X  295  or 200 X  270  (F4R
engine of Duster) (between 0°C and 40°C), replace the crankshaft position sensor, component code 149 (see
MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374
(Kangoo VLL), Mechanical, 17B, Petrol injection, Crankshaft position sensor: Removal - Refitting).
Check the insulation and continuity of the following connections:
–3BG between components 149 and 120,
–3BL between components 149 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check that the 58 teeth of the flywheel target are not damaged or broken.
Check that the target is securely mounted on the flywheel (see MR 388 (Logan and Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 10A, Engine and
cylinder block assembly, Flywheel: Removal - Refitting): check the tightening torque and that there is no
angular play or movement in relation to the target shaft.
If the fault is still present, contact the Techline.
V42_V04_DF120/V42_V05_DF120/V42_V06_DF120/V42_V14_DF120/V42_V16_DF120/V42_V18_DF120

17B-73
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$082.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF195
PRESENT OR
STOREDENGINE SPEED/CAMSHAFT SENSOR CONSISTENCY1.DEF: Inconsistent signal
NOTESPriority when dealing with a number of faults:
Deal with the following faults first:
– DF080 Camshaft dephaser circuit
– DF363 Camshaft dephaser
– DF457 Flywheel target
– DF120 Engine speed sensor signal
Conditions for application to a stored fault:
– The fault is declared present after the ignition has been switched on.
See the Wiring Diagrams Technical Note for Duster.
Run TEST 10 TDC sensor check.
Run TEST 20 Camshaft sensor check.
If the fault is still present, contact the Techline.
V42_V04_DF195/V42_V05_DF195/V42_V06_DF195/V42_V14_DF195/V42_V16_DF195/V42_V18_DF195

17B-74
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$082.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF319
PRESENT OR
STOREDCAMSHAFT SENSOR CIRCUIT1.DEF: Plausibility
2.DEF: No signal.
NOTESPriority when dealing with a number of faults:
Deal with the following faults first:
– DF047 Computer supply voltage
– DF015 Main relay control circuit
– DF120 Engine speed sensor signal
– DF195 Camshaft sensor / engine speed consistency
– DF457 Flywheel target
– DF080 Camshaft dephaser circuit
– DF363 Camshaft dephaser
Conditions for application to a stored fault:
– The fault is declared present after the ignition has been switched on.
See the Wiring Diagrams Technical Note for Duster.
Check the condition and connection of the camshaft sensor connectors, component code 1265.
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the internal resistance of the camshaft sensor. It must be greater than 100 k.
Check for +12 V on the camshaft sensor, component code 1265 on the following connection:
•3FB of component 1265.
Check the continuity, insulation and the absence of interference resistance on the following connection:
•3FB between components 1265 and 1047.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
V42_V04_DF319/V42_V05_DF319/V42_V06_DF319/V42_V14_DF319/V42_V16_DF319/V42_V18_DF319

17B-96V2 MR-376-X76-17B050$083.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
*TDC: Top Dead Centre
DF457
PRESENT OR
STOREDFLYWHEEL TARGET1.DEF: Component in bad condition
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present with the engine running, engine speed > 3500 rpm.
Special notes:
OBD warning light comes on.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the cleanliness and condition of the injection computer connector, component code 120 and of the TDC*
sensor connector, component code 149.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the TDC* sensor component code 149 between connections 3BL and 3BG on the
injection computer connector, component code 120.
If the resistance of the crankshaft position sensor is not between 175 X  295  or 200  X 270  (F4R
engine of Duster) (between 0°C and 40°C), replace the crankshaft position sensor (see MR 388 (Logan and
Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL),
Mechanical, 17B, Petrol injection, Crankshaft position sensor: Removal - Refitting).
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3BG between components 120 and 149,
–3BL between components 120 and 149.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair),
repair the wiring, otherwise replace it.
Check the cleanliness and condition of the flywheel (see MR 388 (Logan and Sandero), MR 451 (Duster), MR
423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 10A, Engine and cylinder
block assembly, Flywheel: Removal - Refitting).
If the fault is still present, contact the Techline.
V42_V04_DF457/V42_V05_DF457/V42_V06_DF457/V42_V14_DF457/V42_V16_DF457/V42_V18_DF457

17B-161V2 MR-376-X76-17B050$100.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Tool status Diagnostic tool title
ET001Computer + After ignition
ET038Engine
ET039Brake pedal
ET041Gearbox ratio
ET047Fuel pump control circuit
ET051Throttle stop programming
ET089Flywheel target programming
ET148OBD warning light activation request
ET321Air conditioning compressor
ET405Clutch pedal switch
ET434Low fuel level
ET571LPG minimum signal
ET673Jammed accelerator pedal detected
ET717Target gearbox ratio
ET734Heating resistor 1 relay control
ET735Heating resistor 2 relay control
ET736Heating resistor 3 relay control
ET759Braking multiplex signal detected
ET760First starting
ET775Camshaft TDC* synchronisation
ET798Clutch wire contact connection
ET799Brake wire contact
PETROL INJECTION
Fault finding – Status summary table

17B-168V2 MR-376-X76-17B050$110.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
AFTER REPAIRDeal with any faults. Clear the faults from the computer memory.
Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
ET089PROGRAMMING THE ENGINE FLYWHEEL TARGET
STATUS DEFINITIONCOMPLETED: This status indicates that the throttle stops have been programmed
NOT COMPLETED: This status indicates that the throttle stops have not been
programmed.
Conformity check: Engine stopped, ignition on or engine running.
COMPLETEDThis means that the engine flywheel target programming has been completed.
In the event of a fault, program the engine flywheel target (seeReplacement of
components).
In the event of a fault, apply the interpretation of DF457 Flywheel target.
NOT
COMPLETEDThis means that the engine flywheel target programming has not been completed.
V42_V04_ET089/V42_V05_ET089/V42_V06_ET089/V42_V14_ET089/V42_V16_ET089/V42_V18_ET089

17B-213V2 MR-376-X76-17B050$140.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
*TDC: Top Dead Centre
**GMV: fan assemblyTool
commandDiagnostic tool title Comments
RZ001 Fault memoryThis command is used to clear the faults stored in the computer.
RZ003 Engine adaptivesThis command enables a long engine start time.
RZ031 Throttle stop programmingThis command is used to reset the necessary system adaptives
if replacing the throttle valve.
RZ033Richness regulation
programmingThis command is used to reset the necessary system adaptives
if replacing the injectors.
RZ037Flywheel target
programmingThis command is used to reset the necessary system adaptives
if replacing the TDC* sensor.
RZ064Programming the level of
alcoholThis command is used to count the richness adaptive
programming necessary when replacing the injection computer.
AC005 Cylinder 1 injectorThis command is used to perform an audible check on injector 1.
AC006 Cylinder 2 injectorThis command is used to perform an audible check on injector 2.
AC007 Cylinder 3 injectorThis command is used to perform an audible check on injector 3.
AC008 Cylinder 4 injectorThis command is used to perform an audible check on injector 4.
AC015 Fuel pump relayThis command is used to check the fuel pump.
AC017Canister bleed solenoid
valveThis command is used to check the canister bleed solenoid
valve.
AC027 Motorised throttleThis command is used to check the motorised throttle.
AC038 Low speed GMV** relayThis command is used to check the low speed GMV** relay.
AC039 High speed GMV** relayThis command is used to check the high speed GMV** relay.
AC180Air conditioning
compressor relay controlThis command is used to check the air conditioning compressor
relay.
PETROL INJECTION
Fault finding – Command summary table