engine RENAULT KANGOO VAN ZERO EMISSION 2017 X61 / 2.G Service Manual

4.10
BODYWORK MAINTENANCE (1/2)
What you should not doDo not degrease or clean mechani-
cal components (e.g. the engine com-
partment), underneath the body, parts
with hinges (e.g. inside the doors) and
painted plastic external fittings (e.g.
bumpers) using high-pressure clean-
ing equipment or by spraying on prod-
ucts not approved by our Technical
Department. Doing this could give rise
to corrosion or operational faults.
Wash the vehicle in bright sunlight or
freezing temperatures.
Do not scrape off mud or dirt without
pre-wetting.
Allow dirt to accumulate on the exterior.
Allow rust to form following minor im-
pacts.
Do not use solvents not approved by
our Technical Department to remove
stains as this could damage the paint-
work.
Do not drive in snow or muddy condi-
tions without washing the vehicle, par-
ticularly under the wheel arches and
body.
A well-maintained vehicle will last
longer. It is therefore recommended to
maintain the exterior of the vehicle reg-
ularly.
Your vehicle has been treated with very
effective anti-corrosion products. It is
nevertheless subject to various outside
influences.
Corrosive agents in the atmosphere
–
atmospheric pollution (built-up and
industrial areas),
– saline atmospheres (near the sea,
particularly in hot weather),
– seasonal and damp weather condi-
tions (e.g. road salt in winter, water
from road cleaners, etc.).
Minor impacts
Abrasive action
Dust and sand in the air, mud, road grit
thrown up by other vehicles, etc.
You should take a number of minor pre-
cautions in order to safeguard your ve-
hicle against such risks.You should
Wash your car frequently, with the
engine off , with cleaning products rec-
ommended by the manufacturer (never
use abrasive products). Rinse thor-
oughly beforehand with a jet:
– spots of tree resin and industrial
grime;
– mud in the wheel arches and under-
neath the body which forms damp
patches;
– bird droppings , which cause a
chemical reaction with the paint that
rapidly discolours paintwork and
may even cause the paint to peel
off;
wash the vehicle immediately to
remove these marks since it is im-
possible to remove them by polish-
ing;
– salt, particularly in the wheel arches
and underneath the body after driv-
ing in areas where the roads have
been gritted.
Withdraw the vegetable falls (resin, film
etc.) from the vehicle regularly.

4.11
Using a roller type car wash
Return the windscreen wiper stalk to
the Park position (refer to the informa-
tion on the “Windscreen washer, wiper”
in Section 1). Check the mounting of
external accessories, additional lights
and mirrors, and ensure that the wiper
blades are secured with adhesive tape.
Remove the radio aerial mast if your
vehicle is fitted with this equipment.
Remember to remove the tape and refit
the antenna after washing.
Observe the vehicle stopping distances
when driving on gravelled surfaces to
prevent paint damage.
Repair, or have repaired quickly, areas
where the paint has been damaged, to
prevent corrosion spreading.
Remember to visit the body shop pe-
riodically in order to maintain your
anti-corrosion warranty. Refer to the
Maintenance Document.
Respect local regulations about wash-
ing vehicles (e.g. do not wash your ve-
hicle on a public highway).
If it is necessary to clean mechani-
cal components, hinges, etc., spray
them with products approved by our
Technical Department to protect them
after they have been cleaned.
BODYWORK MAINTENANCE (2/2)
Cleaning the headlights
As the headlights are made of plastic
“glass”, use a soft cloth or cotton wool
to clean them. If this does not clean
them properly, moisten the cloth with
soapy water, then wipe clean with a soft
damp cloth or cotton wool.
Finally, carefully dry off with a soft dry
cloth.
Cleaning products containing alco-
hol must not be used.
Vehicles with a matte paint
finish
This type of paint requires certain pre-
cautions.
Do not do the following
– use wax-based products (polishing);
– rub too hard;
– wash the vehicle in a roller-type car
wash;
– wash the vehicle using a high-pres-
sure device;
– attach stickers to the paintwork (risk
of leaving marks).
You should do the following
Wash the vehicle by hand using plenty
of water, using a soft cloth or a gentle
sponge.
We have selected special products
to care for your vehicle and you can
obtain these from the manufactur-
er’s accessory outlets.
Washing the vehicle
Never wash the engine
compartment, the charging
connection or the traction
battery with a high-pressure jet.
This risks damaging the electric cir-
cuit.
Never wash the vehicle while it is
charging.
Risk of electric shock and a risk to
life.

5.4
TYRE INFLATION KIT (2/3)
Depending on the vehicle, in the event
of a puncture, please use the kit located
in the glovebox.
Before using this kit, park
the vehicle at a sufficient
distance from traffic, switch
on the hazard warning
lights, apply the handbrake, ask all
passengers to leave the vehicle and
keep them away from traffic.
If the vehicle is parked on
the hard shoulder, you must
warn other road users of
your vehicle’s presence
with a warning triangle or with other
devices as per the legislation apply-
ing to the country you are in.
With the engine running and the
parking brake applied,
– Refer to the information on the infla- tion kit compressor and follow the in-
structions;
– inflate the tyre to the recommended pressure (please refer to the infor-
mation in the section on “Tyre pres-
sures”);
– after a maximum of 15 minutes, stop inflating and read the pressure
(on the pressure gauge 2).
Note: while the bottle is emptying
(approximately 30 seconds), the
pressure gauge 2 will indicate briefly
a pressure of 6 bar, then the pres-
sure drops;
– Adjust the pressure: to increase it, continue inflation with the kit. To
reduce it, press the button 1.
If a minimum pressure of 1.8 bar is
not reached after 15 minutes, repair
is not possible; do not drive the ve-
hicle but contact an approved dealer.
2
1

5.13
Front side light
Open the cover 1.
Disconnect the bulb holder wiring 4.
Remove bulb holder 4 from its housing.
Replace the bulb.
Bulb type: W5W
To refit it, carry out the above opera-
tions in reverse order.
Bulb type: H4 It is essential to use 55W anti UV bulbs
to prevent damage to the lights' plastic
glass.
Do not touch the bulb glass. Hold it
by its base.
To refit it, carry out the above opera-
tions in reverse order.
Make sure you reposition the wiring in
its housing before closing the cover 1.
The bulbs are under pres-
sure and can break when
replaced.
Risk of injury.
HEADLIGHTS : changing bulbs (1/2)
The engine may be hot
during operations in close
proximity. In addition, the
engine cooling fan may
start at any moment.
Risk of injury.
Do not do any work under
the bonnet when the vehicle
is charging or when the igni-
tion is switched on.
Dipped beam/main beam
headlights
Open the cover 1.
Disconnect the bulb holder wiring 2.
Unclip spring 3 to remove the bulb
holder 2.
2
1
4
3

5.15
Front fog lights 1
As it is necessary to remove parts or
components (front bumper), you are
advised to have your bulbs replaced
by an approved dealer.
Bulb type: H16
Additional lights
If you wish to fit your car with fog lights
or long range headlights, contact an au-
thorised dealer.
FOG LIGHTS: changing bulbs
1
The engine may be hot
during operations in close
proximity. In addition, the
engine cooling fan may
start at any moment.
Risk of injury.
Any operation on (or modi-
fication to) the electrical
system must be performed
by an approved dealer
since an incorrect connection might
damage the electrical equipment
(harness, components and in partic-
ular the alternator). In addition, your
Dealer has all the parts required for
fitting these units.
Rear fog lights 2
As it is necessary to remove parts or
components (rear bumper), you are
advised to have your bulbs replaced
by an approved dealer.
Bulb type: P21 W
2
The bulbs are under pres-
sure and can break when
replaced.
Risk of injury.

5.22
12 VOLT BATTERY: breakdown recovery (1/2)
To avoid all risk of sparks:
– Switch off the vehicle ignition.
– Ensure that any electrical consumers (courtesy lights, etc.) are switched
off before disconnecting or recon-
necting the battery.
– When charging, stop the charger before connecting or disconnecting
the battery.
– Do not place metal objects on the battery to avoid creating a short cir-
cuit between the terminals.
– Make sure that you reconnect the battery terminals after refitting.
Connecting a battery charger
The battery charger must be com-
patible with a battery with nominal
voltage of 12 volts.
Before disconnecting the battery, check
that:
– the ignition is switched off;
– the gear control is in position P
(please see the information on “Gear
control”;
– the charging cable is disconnected.
Special procedures may be
required to charge some
batteries. Contact your ap-
proved dealer.
Avoid all risk of sparks which may
cause an immediate explosion, and
charge the battery in a well-venti-
lated area. Risk of serious injury.
Handle the battery with care
as it contains sulphuric acid,
which must not come into
contact with eyes or skin. If
it does, wash the affected area with
plenty of cold water. If necessary,
consult a doctor.
Ensure that naked flames, red hot
objects and sparks do not come into
contact with the battery as there is a
risk of explosion.
The engine may be hot when car-
rying out operations in close prox-
imity. In addition, the engine cooling
fan can come on at any moment.
Risk of injury.
Disconnect the leads connected to both
battery terminals, starting with the
negative terminal.
Follow the instructions given by the
manufacturer of the battery charger
you are using.
Do not work on the 12 volt
battery (charging, replac-
ing, etc.):
– without switching off the
ignition;
– if your traction battery is charg- ing.
Please refer to the information
on “Electric vehicle: charging” in
Section 1.
Risk of serious injury.

5.23
1
A
2
4
B
3
12 VOLT BATTERY: breakdown recovery (2/2)
Check that there is no contact between
the cables A and B and that the (+)
cable A is not touching any metal parts
on the vehicle supplying the current.
Start the motor, then disconnect
cables A and B in reverse order (4 -3 -
2-1).Starting the vehicle using the
battery from another vehicle
If you have to use the battery from an-
other vehicle to start, obtain suitable
jump leads (with a large cross section)
from an approved dealer or, if you al-
ready have jump leads, ensure that
they are in perfect condition.
The two batteries must have an iden-
tical nominal voltage: 12 volts. The
battery supplying the current should
have a capacity (amp-hours, Ah) which
is at least the same as that of the dis-
charged battery.
Ensure that there is no risk of contact
between the two vehicles (risk of short
circuiting when the positive terminals
are connected) and that the discharged
battery is properly connected. Switch
off your vehicle ignition.
Start the motor of the vehicle supplying
the current and run it at an intermediate
engine speed.
Special procedures may be
required to charge some
batteries. Contact your ap-
proved dealer.
Avoid all risk of sparks which may
cause an immediate explosion, and
charge the battery in a well-venti-
lated area. Risk of serious injury.
1
Connect the positive cable (+) A to the
(+) terminal 1 of the discharged battery,
then to the (+) terminal 2 of the battery
supplying the current.
Connect the negative cable (–) B to the
(–) 3 terminal of the battery supplying
the current and then to the (–) 4 termi-
nal of the discharged battery.
Do not use your electric vehicle to restart the 12 volt battery in a con\
ventional
vehicle. The 12 volt electric power of an electric vehicle is not enough to perfo\
rm
such an operation.
Risk of damage to vehicle

5.24
To comply with local legislation, or
as a precaution, you can obtain an
emergency kit containing a set of
spare bulbs and fuses from an ap-
proved Dealer.
FUSES (1/2)
Fuse box
If any electrical component does not
work, check the condition of the fuses.
Unclip cover A. To locate the fuses, please see the fol-
lowing page.
It is not advisable to use the free fuse
locations.
Some functions are protected by fuses
located in the engine compartment.
However, because of their reduced ac-
cessibility,
it is recommended to have
these fuses replaced by an autho-
rised dealer.
Check the fuse in question and replace it, if necessary, with a fuse of
the same rating.
If a fuse is fitted where the rating is too high, it may cause the elect\
rical
circuit to overheat (risk of fire) in the event of an item of equipmen\
t using
an excessive amount of current.
A
1
Tweezers 1
Remove the fuse using tweezers 1, lo-
cated at the back of cover A.
To remove the fuse from the tweezers,
slide the fuse to the side.

5.25
FUSES (2/2)
Number Allocation
1 Traction battery charger
2 Electric motor control unit
3 Air conditioning, pedestrian
horn
4 heating, brake lights,
traction battery
5 Rear windscreen wiper
6 Horn, diagnostic socket
7 Heated seats
8 Traction battery
9 Passenger compartment
ECU
10 Windscreen washer
11 Brake lights
12 Passenger compartment
unit, ABS, ESP
13 Electric windows, child
safety, heating and air
conditioning system, ECO
mode
14 Not used
15 Starter
12
3456
78910
11121314
15161718
19202122
23242526
27
28
29
Allocation of fusesThe presence of certain fuses de-
pends on the vehicle equipment
level.
Number Allocation
16 Brake lights, additional
equipment, navigation, ABS,
ESP, boot light, interior
lights, rain and light sensor,
charging warning light
17 Radio, navigation system,
display, alarm
18 Additional equipment
19 Heated door mirrors
20 Hazard lights, rear fog lights
21 Central locking of opening
elements
22 Instrument panel
23 Not used
24 ESP, radio, heating and air
conditioning system, heated
seats, stop lights
25 Front accessories socket
26 Towbar
27 Electric front windows
28 Rear-view mirror control
29 Engine cooling fan

5.26
Replacing windscreen wiper
blades 2
– With the ignition switched off , lift
wiper arm 2 slightly;
– pull tab 1 upwards;
– move the blade in the direction of the arrow.
For refitting, proceed in the reverse
order and ensure that the blade is cor-
rectly clipped on.
WINDSCREEN WIPER BLADES (1/2)
Check the condition of the wiper
blades. You are responsible for their
service life:
– clean the blades, windscreen and rear screen regularly with soapy
water;
– do not use them when the wind- screen or rear screen are dry;
– free them from the windscreen or rear screen when they have not
been used for a long time.
1
Replacing windscreen wiper
blades 3
– With the ignition on and the engine
switched off , lower the windscreen
wiper stalk fully: they stop slightly
away from the bonnet;
– lift wiper arm 5 , pull tab 4 (move-
ment A) and push the blade up-
wards.
To refit
Slide the blade along the arm until it
clips on. Make sure that the blade is
correctly locked in position. Return the
windscreen wiper stalk to the park po-
sition.
3
4
5
A
2