battery RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16C36 Workshop Manual

13B-7V9 MR-372-J84-13B450$010.mif
DIESEL INJECTION
Fault finding – Introduction13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Visual inspection of the sealing:
(Only for watertight connectors)
Check for the seal on the connection (between the 2 parts of the connection).
– Check the seal at the back of the connectors:
– For unit joints (1 for each wire), check that the unit joints are present on each electrical wire and that they are
correctly positioned in the opening (level with the housing). Check that plugs are present on openings which are
not used.
– For a grommet seal (one seal which covers the entire internal surface of the connector), check that the seal is
present.
– For gel seals, check for gel in all of the openings without removing the excess or any protruding sections (it does
not matter if there is gel on the contacts).
– For hotmelt sealing (heat-shrink sleeve with adhesive), check that the sleeve has shrunk correctly on the back of
the connectors and electrical wires, and that the hardened adhesive is evident from the wire ends.
– Check that there is no damage to any of the seals (cuts, burns, significant deformation, etc.).
If a fault is detected, consult Technical Note 6015A, Repairing electrical wiring.
5. FAULT FINDING LOG
You will always be asked for this log:
●when requesting technical assistance from the Techline,
●when requesting approval before replacing parts for which approval is compulsory,
●to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.
6. SAFETY INSTRUCTIONS
Safety rules must be observed during any work on a component to prevent any damage or injury:
– check the battery voltage to avoid incorrect operation of computer functions,
– use the proper tools.IMPORTANTIMPORTANT
All faults involving a complex system call for thorough diagnostics with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the fault finding procedure, ensures a
record is kept of the procedure carried out. It is an essential document when consulting the
manufacturer.
IT IS THEREFORE ESSENTIAL THAT THE FAULT FINDING LOG IS FILLED OUT EVERY TIME IT IS
REQUESTED BY TECHLINE OR THE WARRANTY RETURNS DEPARTMENT.

13B-16V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
The high pressure pump is supplied at low pressure by an integrated low pressure pump (transfer pump).
It supplies the rail, the pressure of which is controlled by the fuel flow actuator (MPROP) for charging, and for
discharging by the injector valves. This compensates for pressure drops. The flow actuator allows the high pressure
pump to supply the exact quantity of diesel fuel required to maintain the pressure in the rail. This component
minimises the heat generated and improves engine output. In order to discharge the rail using the injector valves,
the valves are controlled by brief electrical pulses which are:
– short enough not to open the injector (passing through the feedback circuit from the injectors),
– long enough to open the valves and discharge the rail.
Some vehicles have a presence sensor mounted in the filter for detecting water in the diesel. If there is water in the
diesel fuel, the orange “Injection and pre-post heating” warning light will come on.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel flow regulator/actuator, diesel fuel
temperature sensor and the venturi can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor is defective, replace the pressure sensor, rail and high pressure pipes associated with
the rail.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle. WARNING
The engine must not operate with:
– Diesel fuel containing more than 10% diester,
– petrol, even in tiny quantities.

13B-29V9 MR-372-J84-13B450$080.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
COMPUTER REPLACEMENT OR REPROGRAMMING
Two operations must be performed when replacing or reprogramming the computer:
SC003 Save computer data and SC001 Enter saved data.
–Run SC003 Save computer data before replacing or reprogramming the computer. This enables certain data
to be saved in the diagnostic tool so that the new computer* can be reconfigured like the old one. The saved data
are: injector codes, EGR programming, vehicle options.
–Run SC001 Enter saved data after replacing or reprogramming the computer. This enables the data (saved by
the command SC003 Save computer data) to be rewritten in the new computer*.
If you cannot establish dialogue with the computer being replaced: you will not be able to save anything.
After replacing the computer, write the IMA codes of each injector manually using command SC002 Enter injector
codes by reading the code on each injector (see Replacing the injectors).
Only on F9Q816 engines:
– Enter the data specific to particle filter operation by running SC036 Reinitialise programming and selecting after
replacing injection computer with no save option.
Exhaust gas recirculation valve data is programmed automatically the 1st time the new computer is turned on*.
* New computer or reprogrammed computer.
Specific to the cruise control/speed limiter operation to be carried out before reprogramming of the computer:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
– Vehicle ignition on.
– Position the main switch in rest position (the computer then detects the rest position).
– Position the switch in Cruise control position to activate the Cruise control function.
– Position the switch in Speed limiter position to activate the Speed limiter function. IMPORTANT
– Switch on the diagnostic tool (mains or cigarette lighter supply).
– Connect a battery charger.
– Cut off all the electrical consumers (lights, interior lighting, air conditioning, radio CD, etc.).
– Wait for the engine to cool (engine coolant temperature < 60° and air temperature < 50°).
– During (re)programming, the instrument panel screen displays "Oil pressure fault".
Ignore this message and do not take any action in connection with it.
DIESEL INJECTION
Fault finding – Replacement of components

13B-35V9 MR-372-J84-13B450$090.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Management of instrument panel warning lights according to the faults notified.
FaultDTC code in
hexadecimalLevel 1 fault
warning light
(orange
SERVICE
warning light)Level 2 fault
warning light
(red STOP
warning light)No fault
warning
light litOBD
warning
light lit
DF032 Thermoplunger 1 relay
control circuit1641 - - CC.1/1.DEF -
DF033 Thermoplunger 2 relay
control circuit1642 - - CC.1/1.DEF -
DF034 Thermoplunger 3 relay
control circuit1643 - - CC.1/1.DEF -
DF038 Computer 606 1.DEF/ 3.DEF 1.DEF/2.DEF 1.DEF -
DF046 Battery voltage 560 - -1.DEF/
2.DEF/
3.DEF
DF047 Computer feed voltage 2505 - - 1.DEF -
DF051 Cruise control/speed
limiter function575 - - 1.DEF -
DF053 Rail pressure
regulation function89 3.DEF/2.DEF1.DEF/4.DEF/
3.DEF--
DF054Turbocharging
solenoid valve control circuit45CC.1/CC.0/
CO/ 1.DEF--CC.1/
CC.0/CO/
1.DEF
D F055 Turbocharging
pressure regulation circuit2263 1.DEF/2.DEF - -1.DEF/
2.DEF
DF056 Air flow sensor circuit 100CO.0/CC.1/
1.DEF--CO.0/
CC.1/
1.DEF
DF059 Misfiring on cylinder 1 301 - - 1.DEF -

13B-40V9 MR-372-J84-13B450$101.mif
13B
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
Deal with fault DF046 Battery voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
– the engine management overrides the EGR function,
– the coolant temperature: PR064 Coolant temperature is fixed at 118°C, with the
engine running,
– the coolant temperature: PR064 Coolant temperature is fixed at 0°C, with the
engine stopped,
– the preheating phase is greater than 10 seconds,
– the low-speed fan assembly (GMV1) is engaged,
– thermoplunger cut-off in defect mode,
– EGR valve cut-off,
– engine torque limited,
– turbocharger cooling pump actuated,
–ET587 Recycled exhaust gas cooling is ACTIVE.
The level 1 warning light is illuminated.
Use bornier Elé.1681 for any operations on the computer connectors.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
EDC16C36_V44_DF001/EDC16C36_V4C_DF001/EDC16C36_V48_DF001/EDC16C36_V50_DF001/EDC16C36_V54_DF001/
EDC16C36_V58_DF001
DIESEL INJECTION
Fault finding – Interpretation of faults
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-43V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF002
PRESENT
OR
STOREDAIR TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
Deal with fault DF046 Battery voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
– the inlet air temperature is in defect mode, PR058 Air temperature =45°C.
– thermoplunger cut-off in defect mode,
– EGR valve cut-off,
The air temperature sensor is integrated into the air flowmeter.
Use bornier Elé. 1681 for all operations on the connectors of the engine management
computer.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
CC.0
NOTESNone.
Check the condition of the air flowmeter connector (see Wiring Diagram Technical Note, Mégane II ph2, Scenic
II ph2, component code 799).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance between connections 3ABQ and 3DW of component 799.
Replace the air flow sensor if the resistance is less than 87Ω.
EDC16C36_V44_DF002/EDC16C36_V4C_DF002/EDC16C36_V48_DF002/EDC16C36_V50_DF002/EDC16C36_V54_DF002/
EDC16C36_V58_DF002
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-45V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF004
PRESENT
OR
STOREDTURBOCHARGING PRESSURE SENSOR CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: Consistency between turbocharging pressure and atmospheric pressure
NOTESPriorities when dealing with a number of faults:
Deal with faults DF011 Sensor feed voltage no. 1 and DF046 Battery voltage first,
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
– the EGR function is inhibited by the engine management computer,
– engine torque limited,
– turbocharging pressure is in defect mode,
– turbocharger cut-off in defect mode,
– cut-off of the EGR valve in defect mode,
–PR041 Turbocharging pressure = 750 mbar,
–the level 1 warning light is on.
Use bornier Elé.1681 for any operations on the injection computer connectors.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
EDC16C36_V44_DF004/EDC16C36_V4C_DF004/EDC16C36_V48_DF004/EDC16C36_V50_DF004/EDC16C36_V54_DF004/
EDC16C36_V58_DF004
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-61V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF017
PRESENT
OR
STOREDPRE-POSTHEATING UNIT CONTROL CIRCUITCO: Open circuit
CC.1: Short circuit to + 12 V
CC.0: Short circuit to earth
1.DEF: Internal electronic fault
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test,
– relay actuation using command AC037 Preheating relay.
Special notes:
The injection level 1 warning light is on.
Use bornier Elé. 1681 for all operations on the connectors of the engine management
computer.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
CO
NOTESSpecial note:
Risk of starting difficulty due to absence of preheating.
Check the condition of the preheating unit connector (see Wiring Diagram Technical Note, Mégane II ph2,
Scénic II ph2, component code 257).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the continuity of the following connections:
– Connection code 3FY between components 120 and 257.
– Connection code 3FF between components 120 and 257.
Check for + 12 V battery on the preheating unit connector.
– Connection code 3FY of component 257.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the pre-postheating unit.
EDC16C36_V44_DF017/EDC16C36_V4C_DF017/EDC16C36_V48_DF017/EDC16C36_V50_DF017/EDC16C36_V54_DF017/
EDC16C36_V58_DF017
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-62V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF017
CONTINUED 1
CC.1NOTESNone.
Check the condition of the preheating unit connector (see Wiring Diagram Technical Note, Mégane II ph2,
Scénic II ph2, component code 257).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation from + 12 V of the following connections:
– Connection code 3FY between components 120 and 257.
– Connection code 3FF between components 120 and 257.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the pre-postheating unit.
CC.0
NOTESSpecial note:
Risk of battery discharge.
Check the condition of the preheating unit connector (see Wiring Diagram Technical Note, Mégane II ph2,
Scénic II ph2, component code 257).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation from earth of the following connections:
– Connection code 3FY between components 120 and 257.
– Connection code 3FF between components 120 and 257.
Check for + 12 V battery on the preheating unit connector.
– Connection code 3FY of component 257.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-63V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF017
CONTINUED 2
1.DEFNOTESSpecial note:
This fault appears when the control section of the computer
overheats and when the preheating unit is controlled by
AC037 Preheating relay.
Check the condition of the preheating unit connector (see Wiring Diagram Technical Note, Mégane II ph2,
Scénic II ph2, component code 257).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the following connection for continuity and for the absence of interference resistance:
– Connection code 3FF between components 120 and 257.
Check for + 12 V battery on the preheating unit connector.
– Connection code 3FY of component 257.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58