clutch RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16C36 Workshop Manual

13B-8V9 MR-372-J84-13B450$020.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
1. HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks caused by the introduction of
contamination are:
– damage to or destruction of the high pressure injection system,
– a component seizing up,
– a component losing its sealing.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (particles
a few microns in size) should have penetrated the system during dismantling.
The cleanliness guidelines must be applied from the filter through to the injectors.
What are the sources of contamination?
– metal or plastic swarf,
– paint,
–fibres:
– from cardboard,
– from brushes,
– from paper,
– from clothing,
– from cloths,
– foreign bodies such as hair,
– the ambient atmosphere,
–etc.
2. INSTRUCTIONS TO BE FOLLOWED PRIOR TO ALL OPERATIONS
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create faults in the electrical connections.
IMPORTANT
Before carrying out any work on the high pressure injection system, protect:
– the accessories and timing belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
DIESEL INJECTION
Fault finding – Cleanliness guidelines

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DIESEL INJECTION
Fault finding – List and location of components13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Refrigerant pressure sensor:
This sensor is located on the coolant circuit.
Engine coolant temperature sensor:
This sensor is located on the cylinder head near the engine water chamber.
Air temperature sensor:
The air temperature sensor is located at the air circuit inlet, integrated into the air flowmeter.
Turbocharging pressure sensor solenoid valve:
This solenoid valve is located on the turbocharger.
Catalytic converter:
The catalytic converter is located downstream of the turbocharger.
Fuel temperature sensor:
This sensor is located near the injection pump and injector return.
Cruise control/speed limiter on/off switch:
This switch is located in the passenger compartment to the left of the steering wheel near the lighting dimmer.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Heater plugs:
The heater plugs are located on the cylinder head.
The richness ratio sensor:
The richness ratio sensor is mounted in the turbo outlet.
The turbocharger cooling pump:
This pump is located next to the turbocharger.
Particle filter downstream temperature sensor:
The sensor is located after the particle filter (only on certain F9Q816 engines in Vdiag 48).
Particle filter upstream temperature sensor:
The sensor is located before the particle filter (only on engine type F9Q816).
Particle filter differential pressure sensor:
The sensor is located on the particle filter (only on engine type F9Q816).

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DIESEL INJECTION
Fault finding – Role of components13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Clutch pedal switch:
The clutch pedal switch informs the computer of the pedal status.
Heater plugs:
The heater plugs preheat the combustion chamber so that the mixture detonation takes place under the best
conditions and thus start the engine.
Injector rail:
The injector rail receives and redistributes the fuel under high pressure to the injectors.
The richness ratio sensor:
The function of the proportional mixture sensor is to reset the injection system drift.
The turbocharger cooling pump:
This pump circulates the coolant to reduce the temperature of the turbocharger.
Particle filter downstream temperature sensor:
This sensor informs the computer of the temperature of the exhaust gases at the particle filter outlet (only on certain
engine types F9Q816 in Vdiag 48).
Particle filter upstream temperature sensor:
This sensor informs the computer of the temperature of the exhaust gases at the particle filter inlet (only engine
typeF9Q816).
Particle filter differential pressure sensor:
A differential pressure sensor monitors the status of the particle filter (particle weight) and triggers regeneration.
Role: To calculate the difference in pressure between the particle filter inlet and outlet (only engine type F9Q816).

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DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Cruise control/speed limiter management:
The vehicle cruise control function, when activated, allows you to keep the vehicle speed at a selected value
regardless of the driving conditions encountered.
Using the control buttons, the driver can increase or reduce the speed of the vehicle.
If the driver wishes to exceed the cruising speed, he may:
– press the accelerator pedal and exceed the cruising speed (the vehicle will return to the initial cruising speed once
the driver takes his foot off the pedal),
– press the system control buttons.
The cruise control function can be deselected either by:
– the system control buttons,
– deactivating the cruise control switch,
– when system events are detected, such as the brake pedal or clutch being pressed,
– when system errors are detected such as an inconsistent vehicle speed.
The cruise control function can also be temporarily disabled when the driver wants to increase speed by pressing
the accelerator pedal. The cruising speed is resumed when the driver releases the accelerator pedal.
The vehicle will then attempt to reach the cruising speed at a controlled acceleration rate.
It is possible to reactivate the vehicle speed control and resume the last cruising speed after deactivation (computer
feed not cut off).
When activated (using the selection switch) the vehicle speed limiter function limits the vehicle speed to a
preselected value. The driver controls the vehicle in the normal way using the accelerator pedal until the limit speed
is reached.
If an attempt is made to exceed this speed, the system ignores the pedal request and controls the vehicle speed in
the same way as the cruise control function, provided that the driver keeps the accelerator pedal depressed.
As with the cruise control function, the cruising speed can be altered using the control buttons by pressing briefly or
keeping the switch pressed.
For safety reasons, it is possible to exceed the limit speed by depressing the accelerator pedal and exceeding the
pedal position limit value. The vehicle speed is then totally controlled as a function of pedal position until the speed
falls back below the cruising speed when the speed limiter function will once again be reactivated.
If the driver wishes to exceed the cruising speed, he may:
– exceed the accelerator pedal's kickdown point,
– increase the limit speed by pressing or pressing and holding the limit speed switch.
The speed limiter function can be deselected either:
– the system control buttons,
– by switching off the speed limiter switch,
– when system events are detected, such as the brake pedal or clutch being pressed,
– when system errors are detected such as an inconsistent vehicle speed.

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DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Management of instrument panel warning lights according to the faults notified.
*temp: temperatureFaultDTC code in
hexadecimalLevel 1 fault
warning light
(orange
SERVICE
warning light)Level 2 fault
warning light
(red STOP
warning light)No fault
warning
light litOBD
warning
light lit
DF200 Atmospheric pressure
sensor2226 1.DEF/2.DEF - -1.DEF/
2.DEF
DF209 EGR valve position
sensor circuit409 - - CC.1/CO.0CC.1/
CO.0
DF221 Clutch contact signal 830 - - 1.DEF -
DF226 Damper valve circuit 120CO/CC.0/CC.1/
CC/1.DEF/
2.DEF-3.DEF-
DF228 Brake signal 571 - -1.DEF/
2.DEF-
DF232 Coolant pressure
sensor circuit530 - - CC.0/CO.1CC.0/
CO.1
DF249 Injector control 62B - 1.DEF - -
DF272 EGR valve control
circuit487 - -CO/CC.1/
CC.0/CCCO/CC.1/
CC.0/CC
DF276 Injector code
programming611 1.DEF/2.DEF - - -
DF293 Water in diesel fuel
detector2269 - - 1.DEF -
DF308 Clogged particle filter 242F X - - -
DF309 Particle filter
downstream temp* sensor242A - - CO.1/CC.0 -
DF310 Particle filter upstream
temp* sensor2031 CO.1/CC.0 - -CO.1/
CC.0
DF311 Number of failed
regenerations exceeded1435 X - - -

13B-142
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
V9 MR-372-J84-13B450$103.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
* The immobiliser warning light will flash a few seconds after the ignition is switched off.
DF221
STOREDCLUTCH CONTACT SIGNAL1.DEF: Clutch inconsistency upon gear change
NOTESConditions for applying the fault finding procedure to stored faults:
If the fault becomes present during a road test at speeds higher than 21 mph
(35 km/h).
Special notes:
– the cruise control/speed limiter function is switched off.
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
Check the condition of the clutch switch (see Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2,
component code 675).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
View status ET405 "Clutch pedal switch", normally "INACTIVE" if the pedal is not depressed.
Depress the clutch pedal and note whether this status becomes ACTIVE.
If the status becomes ACTIVE when the clutch pedal is in the rest position.
Clear the fault, switch off the ignition, wait for the end of the power latch* and switch on the ignition again.
Carry out a road test and then take a fault reading.
If the fault is still present, contact the Techline.
If the status does not become ACTIVE when the clutch pedal is depressed.
Remove the clutch pedal switch, check the insulation with the switch in the rest position between connectionsM
and 86D of component675.
Press the clutch switch and check the continuity between connectionsM and 86D of component675.
If these two checks are not in order, replace the switch.
Then check the continuity and absence of interference resistance of the following connection:
– connection code 86D between components 120 and 675.
– Make sure that the earth is in order on connection M of component 675.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
EDC16C36_V44_DF221M/EDC16C36_V4C_DF221M/EDC16C36_V48_DF221M/EDC16C36_V50_DF221M/EDC16C36_V54_DF221M/
EDC16C36_V58_DF221MEDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

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13B
Tool status Diagnostic tool title
ET001+ After ignition computer feed
ET003Engine immobiliser
ET004Air conditioning authorisation
ET007Pre-postheating control
ET014Fan assembly 1 check
ET015Monitor cooling fan 2
ET038Engine
ET039Brake pedal
ET040Clutch pedal
ET042Cruise control/speed limiter
ET076Starting
ET077Impact detected
ET079Air conditioning present
ET104Injector code use
ET120Pre-postheating signal
ET143Low speed fan assembly relay control
ET144High-speed fan assembly relay control
ET205Heating element No. 1 relay control
ET206Heating element No. 2 relay control
ET207heating element No. 3 relay control
ET238Synchronisation
ET300Richness regulation
ET341Immobiliser code programmed
ET405Clutch pedal switch
ET415Deactivation of cruise control/speed limiter
ET651EGR programming cut-off
ET703Cruise control/speed limiter buttons
ET704Brakecontact No. 1
ET705Brakecontact No. 2
DIESEL INJECTION
Fault finding – Status summary table
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

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DIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET040CLUTCH PEDAL
STATUS DEFINITIONDEPRESSED: This status indicates that the clutch pedal is depressed.
RELEASED: This status indicates that the clutch pedal is released.
NOTESSpecial notes:
Only perform these tests if the statuses do not correspond with the system
programming functions.
Conformity check with engine stopped and ignition on, or engine running, and engine coolant temperature
> 80°C
DEPRESSEDStatus ET040 is DEPRESSED when there is no action on the clutch pedal.
In the event of a fault, see the interpretation of status ET405 Clutch pedal switch.
Non-conformity of the brake signals and or the clutch switch signals can cause the
engine to race during gear changes. In the event of a fault, contact the Techline.
RELEASEDWhen the vehicle ignition is switched on without depressing the clutch pedal, status
ET040 is RELEASED.
In the event of a fault, see the interpretation of status ET405 Clutch pedal switch.
Non-conformity of the brake signals and or the clutch switch signals can cause the
engine to race during gear changes. In the event of a fault, contact the Techline.
EDC16C36_V44_ET040/EDC16C36_V4C_ET040/EDC16C36_V48_ET040/EDC16C36_V50_ET040/EDC16C36_V54_ET040/
EDC16C36_V58_ET040
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

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DIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET405CLUTCH PEDAL SWITCH
STATUS DEFINITIONACTIVE: This status indicates that the clutch pedal is depressed.
INACTIVE: This status indicates that the clutch pedal is released.
NOTESSpecial notes:
Only perform these tests if the statuses do not correspond with the system
programming functions.
Use the Mégane II ph2, Scénic II ph2 Technical Note wiring diagram.
Conformity check with engine stopped and ignition on, or engine running, and engine coolant temperature
> 80°C
ACTIVEClutch pedal depressed.
Non-conformity of the brake signals and/or the clutch switch signals can cause the
engine to race during gear changes.
In the event of a fault, check the electrical conformity of the sensor.
INACTIVEClutch pedal released.
Non-conformity of the brake signals and/or the clutch switch signals can cause the
engine to race during gear changes.
In the event of a fault, check the electrical conformity of the sensor.
EDC16C36_V44_ET405/EDC16C36_V4C_ET405/EDC16C36_V48_ET405/EDC16C36_V50_ET405/EDC16C36_V54_ET405/
EDC16C36_V58_ET405
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

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DIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET405
CONTINUED
Sensor electrical conformity
INACTIVECheck the condition and fitting of the clutch pedal switch.
Remove the clutch pedal switch, check the insulation between connections M and
86D of component 675, with the switch in the rest position.
– Repeat this operation with the switch engaged, and check the continuity between
the two connections.
If these 2 checks are faulty, replace the switch.
Then check the continuity and absence of interference resistance of the following
connection:
– connection code 86D between components 120 and 675.
Make sure that the earth is compliant on connection M of component 675.
If the connection or connections are faulty and there is a repair procedure (see
Technical Note 6015A, Electrical wiring repair, Wiring: Precautions for repair),
repair the wiring. Otherwise replace the wiring.
ACTIVECheck the condition and fitting of the clutch pedal switch.
Remove the clutch pedal switch, check the insulation between connections M and
86D of component 675, with the switch in the rest position.
– Repeat this operation with the switch pressed, and check the continuity between the
two connections.
If these 2 checks are faulty, replace the switch.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58