ESP RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual

13B-3
MR-372-J84-13B050$039.mif
V17
DIESEL INJECTION
Fault finding – Introduction
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
For vehicles with key/radio frequency remote control, use the key to switch off the ignition.
For vehicles with a Renault card:
– press the Start button twice briefly (less than 3 seconds),
– ensure that the + after ignition feed has been cut off by checking that the computer warning lights on the
instrument panel have gone out.
Faults
Faults are declared present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but are not diagnosed within the current context).
The present or stored status of faults should be considered when using the diagnostic tool after the + after ignition
feed is switched on (without any action on the system components).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the instructions in the Notes section.
If the fault is confirmed when the instructions are applied, the fault is present. Deal with the fault.
If the fault is not confirmed, check:
– the electrical lines which correspond to the fault,
– the connectors on these lines (corrosion, bent pins, etc.),
– the resistance of the faulty component,
– the condition of the wires (melted or split insulation, wear).
Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool when the
data is inconsistent. Therefore, this stage is used to:
– carry out fault finding on faults that do not have a fault display, and which may correspond to a customer
complaint,
– check that the system is operating correctly and that there is no risk of a fault recurring after repairs.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Customer complaints - Fault finding chart
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed
bycustomer complaints.
A synopsis of the general procedure to follow is provided on the following page in the
form of a flow chart.

13B-5
MR-372-J84-13B050$039.mif
V17
DIESEL INJECTION
Fault finding – Introduction
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
4. FAULT FINDING PROCEDURE (continued)
Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring may temporarily remove the cause of a fault.
Electrical measurements of voltage, resistance and insulation are generally correct, especially if the fault is not
present when the analysis is made (stored fault).
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Physical inspection
While manipulating the wiring, use the diagnostic tool to note any change in fault status from stored to present.
Make sure that the connectors are properly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component
Disconnect the connectors and check the appearance of the clips and tabs, as well as the crimping (no crimping on
the insulating section).
Make sure that the clips and tabs are properly locked in the sockets.
Check that no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or to another wire.
If a fault is detected, repair or replace the wiring harness.

13B-15
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
Engine synchronisation
One of the determining factors for fuel injection control is knowing the position of each of the pistons in their
respective cylinders at all times.
The angular position is measured using a TDC sensor triggered by machined teeth on the flywheel. The flywheel
has 60 teeth, with 2 teeth missing which forms a notch which is used as a reference point for the 1
st cylinder.
A second sensor (Hall-effect), excited by a machined tooth on the camshaft, and turning at half the engine speed,
provides information on the progress of the injection cycle. When the piston of cylinder 1 is at top dead centre (TDC),
either at the end of the compression stroke or at the end of the exhaust stroke, the camshaft sensor enables
a distinction to be made between these two states.
By comparing the signals from these two sensors, the computer is able to provide all of its systems with
synchronisation parameters, namely: the angular position of the flywheel, engine speed, the number of the active
injector and the progress of the injection cycle.
The module supplies the system with the rotation speed signal.
The camshaft sensor is only used when starting the engine. As soon as the engine is running by itself (not being
cranked by the starter), the signal provided by the TDC sensor is sufficient. A camshaft sensor fault, when the
engine is running, does not prevent the engine from operating correctly.
Quantity of fuel injected and control of start of injection
The parameters for controlling injection are, for each cylinder, the quantity to be injected and the start of injection.
These parameters are calculated by the injection computer using the following information:
– Engine speed.
– Accelerator pedal position.
– Turbocharging air pressure.
– Coolant temperature.
– Air temperature.
– Fuel temperature.
–Air flow.
– Pressure of fuel in the rail.

13B-17
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
AIR SUPPLY
Measurement of the fresh air flow
The flow of fresh air entering the engine is measured by a flow sensor (ratiometric hot-wire sensor).
A fresh air temperature sensor is integrated into the air flowmeter.
EGR valve control
The EGR (exhaust gas recirculation) system consists of a direct current EGR valve fitted with a valve position
sensor. The EGR valve is controlled in a closed-loop via the position sensor. Up to a certain rate, exhaust gas
recirculation enables nitrogen oxide (NOx) emissions to be reduced significantly.
Turbocharger control
The turbocharger system consists of a solenoid valve connected to the vacuum pump circuit, which controls the
vanes via a diaphragm to create an overpressure or a vacuum in the fresh air inlet circuit (the overpressure can
reach 2.6 bar).
Damper valve control (for Vdiag 44, 45, 48, 49 and 4D only)
By default the valve is open when in the rest position and is actuated only when the engine is switched off; this has
a damping effect and helps to stop the engine.
It also controls the flow of fresh air during regeneration.
IDLE SPEED MANAGEMENT
The injection computer regulates the idle speed according to the idle speed setpoint which it calculates.
The idle speed setpoint is dependent on:
– the coolant temperature,
– the emission control programs,
– air conditioning requirements,
– the gear ratio engaged (automatic or sequential gearbox),
– the electrical consumers,
– battery voltage.
ENGINE TORQUE MANAGEMENT
The torque structure is the system which translates the driver's request into a torque supplied by the engine. Certain
functions such as the electronic stability program (ESP), the automatic gearbox (BVA) or the sequential gearbox
(BVR), if fitted to the vehicle, use this information.
Each inter-system (ESP, automatic gearbox, sequential gearbox) sends the injection computer a torque request via
the multiplex network.
The injection computer arbitrates between the inter-system torque requests and the driver request (depressing the
accelerator pedal or setting the cruise control/speed limiter function). The result of the arbitration gives the torque
setpoint.
From this torque set point, the computer determines the quantity of fuel to be injected (injection duration and number
of injection processes) and the amount of air required (turbocharging pressure and EGR valve rate) so that the
engine is able to provide the torque required in the best possible conditions (in terms of smooth running
performance, pollutant emissions, etc.).

13B-37
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF004
PRESENT
OR
STORED
TURBOCHARGING PRESSURE SENSOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO.0 : Open circuit or short circuit to earth
1. DEF: Micro-breaks
2. DEF: Signal outside lower limit
3. DEF: Signal outside upper limit
NOTESIf the fault is present:
– the Level 1 warning light is lit, the OBD warning light is lit, loss of performance.
CC.1
CO.0
1.DEF
NOTESPriority when dealing with a number of faults:
First apply the procedure for dealing with the fault DF012
Sensor supply voltage no. 2.
Conditions for application to a stored fault:
The fault is declared present after the ignition has been
switched on.
If the fault is present:
– the EGR function is inhibited,
– the turbocharging pressure value is in safe mode, PR041
Turbocharging pressure sensor = 1000 mbar,
– turbocharging is cut off.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and
KANGOO II Wiring diagrams Technical Note.
Check the connection and condition of the turbocharging pressure sensor connector, component code1071
and the injection computer, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B,
Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
With the ignition on, check for the presence of + 5 V on connection 3LQ and check for an earth on connection
3LN on the turbocharging pressure sensor, component code 1071.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LQ between components 1071 and 120,
–3LP between components 1071 and 120,
–3LN between components 1071 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the turbocharging pressure sensor.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF004 / SID304_V45_DF004 / SID301_V48_DF004 / SID304_V49_DF004 / SID304_V4D_DF004 / SID301_V4C_DF004

13B-38
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF004
CONTINUED
2. DEF
3. DEF
NOTESPriority when dealing with a number of faults:
First deal with fault DF003 Atmospheric pressure sensor
circuit.
Conditions for application to a stored fault:
The fault is declared present after the ignition has been
switched on for 1 second, with a warm engine and when
the vehicle is stationary.
If the fault is present:
– the EGR function is inhibited,
– the turbocharging pressure value is in safe mode, PR041
Turbocharging pressure sensor = 1000 mbar,
– turbocharging is cut off.
– the maximum torque supplied by the engine is restricted.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and
KANGOO II Wiring diagrams Technical Note.
Check the connection and condition of the turbocharging pressure sensor connector, component code1071
and the injection computer, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical, 13B,
Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
With the ignition on, check for the presence of + 5 V on connection 3LQ and check for an earth on connection
3LN on the turbocharging pressure sensor, component code 1071.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LQ between components 1071 and 120,
–3LP between components 1071 and 120,
–3LN between components 1071 and 120.
If the connection(s) are faulty and there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the connections are correct, replace the turbocharging pressure sensor
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.

13B-39
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF005
PRESENT
OR
STORED
ENGINE SPEED SENSOR CIRCUIT
1. DEF: Signal inconsistency
2. DEF: No signal
3. DEF: Signal outside upper limit
4. DEF: Values outside limits
5. DEF: Configuration/Initialisation
6. DEF: Inconsistent data
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present with the engine under the starter or when idling.
Special notes:
Level 2 warning light illuminated in instrument panel, engine stalls or cannot be
(re)started.
The ESP function is inhibited. The ESP function is inhibited.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the TDC sensor connector, component code 149.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Ensure the sensor is correctly fitted to the engine.
Measure the resistance between connections3BG and 3BL of the TDC Sensor, component code149.
If the resistance is not between 510Ω and 850Ω, replace the TDC sensor, component code149.
Check the connection and condition of the injection computer connector, component code120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3BG between components 149 and 120,
–3BL between components 149 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check that the flywheel target is not faulty (missing teeth).
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF005 / SID304_V45_DF005 / SID301_V48_DF005 / SID304_V49_DF005 / SID304_V4D_DF005 / SID301_V4C_DF005

13B-40
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF007
PRESENT
OR
STORED
RAIL PRESSURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Open circuit or short circuit to +12 V.
1. DEF: Faulty sensor
2. DEF: Signal outside upper limit
3. DEF: Micro-breaks
NOTESPriority when dealing with a number of faults:
Apply the procedure for dealing with fault DF011 Sensor voltage supply no. 1 first.
Conditions for applying the fault finding procedure to stored faults:
– CO.1 or CC.0: the fault is declared present after the ignition is switched on.
– 1.DEF, 2. DEF or 3.DEF: the fault is declared present after running the command
AC029 High pressure circuit sealing test.
If the fault is present:
Level 1 warning light activated.
Restriction of torque setpoint and engine speed loss of performance.
Use the Wiring Diagram Technical Notes for CLIO III, MODUS, MEGANE II ph2
and SCENIC II ph2 and KANGOO II.
Check the connection and condition of the rail pressure sensor connector, component code1032 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Rail pressure sensor: Removal - Refitting) and
the injection computer connector, component code120 (see MR 392, 385, 364, 370 and 417, Mechanical,
13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LX between components 1032 and 120,
–3LY between components 1032 and 120,
–3LZ between components 1032 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If correct, disconnect the sensor and start the engine.
If the engine starts, replace the rail (see MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel injection,
Injector rail: Removal - Refitting) and its sensor (see MR 392, 385, 364, 370 and 417, Mechanical, 13B,
Diesel injection, Rail pressure sensor: Removal - Refitting) and the high pressure pipes (see MR 392, 385,
364, 370 and 417, Mechanical, 13B, Diesel injection, High pressure pipe: Check).
Apply test 7 Incorrect injection quantity
.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Run command AC029 High pressure circuit sealing test again followed by a check
using the diagnostic tool.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF007 / SID304_V45_DF007 / SID301_V48_DF007 / SID304_V49_DF007 / SID304_V4D_DF007 / SID301_V4C_DF007

13B-41
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF008
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 1
CC.1 : Short circuit to + 12 V
CO.0 : Open circuit or short circuit to earth
1. DEF: Signal inconsistency
2. DEF: No signal
NOTESPriorities when dealing with a number of faults:
If fault DF009 Pedal potentiometer circuit gang 2 is present at the same time,
check that the pedal sensor connector is connected correctly.
First deal with the fault DF012 Sensor supply voltage no. 2 if the fault is present or
stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal.
Special notes:
Restriction of idle speed setpoint, loss of performance and non-authorised speed
regulation.
Level 1 or 2 warning light is lit.
Possibility of engine speed regulation at 1800 rpm 42 mph (70 km/h) when
accelerating (39 mph (65 km/h) when decelerating) and then speed regulated to
48 mph (80 km/h) beyond that.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the accelerator pedal potentiometer connector, component code921
(see MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Accelerator pedal potentiometer:
Removal - Refitting) and the injection computer, component code120 (see MR 392, 385, 364, 370 and 417,
Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Measure the resistance of the pedal potentiometer on gang 1 between connections3LT and 3LR.
If the resistance is not between 0.8 kΩ and
2.6 kΩ, replace the pedal potentiometer (see MR 392, 385, 364,
370 and 417, Mechanical, 13B, Diesel injection, Accelerator pedal potentiometer: Removal - Refitting).
With the ignition on, check for the presence of + 5 V on connection 3LR and check for an earth on connection
3LT of the pedal potentiometer, component code 921.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF008 / SID304_V45_DF008 / SID301_V48_DF008 / SID304_V49_DF008 / SID304_V4D_DF008 / SID301_V4C_DF008

13B-43
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF009
PRESENT
OR
STOREDPEDAL POTENTIOMETER CIRCUIT GANG 2
CC.1: Short circuit to + 12 V
CO.0: Open circuit or short circuit to earth
NOTESProcessing priority in the event of a number of faults:
First deal with the fault DF011 Sensor supply voltage no. 1 if the fault is present or
stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a series of full-load/no-load actions on the
accelerator pedal (engine stopped, ignition on).
Special notes:
– Power restriction.
– The cruise control/speed limiter cannot be used, loss of performance.
–The level 1 warning light is lit.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the pedal potentiometer connector, component code921 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Accelerator pedal potentiometer: Removal -
Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the pedal potentiometer on gang 2 between connections 3LU and 3LV.
If the resistance is not between 0.8 kΩ and
4.9 kΩ, replace the pedal potentiometer (see MR 392, 385, 364, 370
and 417, Mechanical, 13B, Diesel injection, Accelerator pedal potentiometer: Removal - Refitting).
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3LU between components921 and 120,
–3LW between components 921 and 120,
–3LV between components 921 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the pedal potentiometer (see MR 392, 385, 364, 370 and 417, Mechanical,
13B, Diesel injection, Accelerator pedal potentiometer: Removal - Refitting).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF009 / SID304_V45_DF009 / SID301_V48_DF009 / SID304_V49_DF009 / SID304_V4D_DF009 / SID301_V4C_DF009