diagram RENAULT TWINGO 2009 2.G Chasiss ESP Workshop Manual

3Chassis
V3 MR-413-X44-38C050$TOC.mif
V3
38C
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from
which his vehicles are constructed."
V3
All rights reserved by Renault s.a.s.
Edition Anglaise
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault s.a.s.
© Renault s.a.s. 2008
ANTI-LOCK BRAKING SYSTEM
Bosch 8.1 ESP
Vdiag No.: 05
Fault finding – Introduction 38C - 2
Fault finding – List and location of components 38C - 9
Fault finding – Functional diagram 38C - 11
Fault finding – Features 38C - 12
Fault finding – Role of components 38C - 13
Fault finding – Defect and safe modes 38C - 14
Fault finding – Replacement of components 38C - 15
Fault finding – Configurations and programming 38C - 16
Fault finding – Fault summary table 38C - 17
Fault finding – Interpretation of faults 38C - 19
Fault finding – Conformity check 38C - 70
Fault finding – Status summary table 38C - 71
Fault finding – Interpretation of statuses 38C - 72
Fault finding – Parameter summary table 38C - 77
Fault finding – Command summary table 38C - 78
Fault finding – Interpretation of commands 38C - 79
Fault finding – Customer complaints 38C - 85
Fault finding – Fault finding chart 38C - 87

38C -2V3 MR-413-X44-38C050$010.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
1. APPLICABILITY OF THE DOCUMENT
Th is d ocument p resents the fault finding procedure applica ble to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING:
Documentation type
Fault finding procedures (this document):
–Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
–Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools
–CLIP
Special tooling required
3. REMINDERS
Procedure
To run fault finding on the vehicle computers, switch on the ignition.
Depending on the type of vehicle equipment, proceed as follows:
To cut off + after ignition feed, proceed as follows:Vehicle: New TwingoComputer name: Bosch 8.1 ESP
Function concerned: Bosch ESPVdiag No.: 05
Special tooling required
Multimeter
Elé. 1681Universal bornier
For vehicles with key/radio frequency remote control, use the key to switch on the ignition.
For vehicles with a Renault card,
–with the vehicle card in the card reader,
–press and hold the start button (longer than 5 seconds) with start-up conditions not fulfilled,
connect the diagnostic tool and perform the required operations.
For vehicles with key/radio frequency remote control, use the key to switch off the ignition.
For vehicles with a Renault card,
press the Start button twice briefly (less than 3 seconds),
ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the instrument
panel have gone out.
ESP_V05_PRELI
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction

38C-11V3 MR-413-X44-38C050$030.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
Number Description
1Computer/hydraulic unit assembly
2Steering wheel angle
3Torque setpoint on the engine management computer
4Sequential gearbox operating phase (if fitted)
5Instrument panel
6Diagnostic socket
7 UCH
8Vehicle speed wire
9Brake light control relay
10Combined sensor: lateral acceleration and yaw speed
11Brake disc with instrumented bearing target
12Wheel speed sensor
13Battery
14Traction control deactivation button (Only on RS version)
15Brake switch
Electric circuit
Hydraulic circuit
Private multiplex line
Vehicle multiplex line
ANTI-LOCK BRAKING SYSTEM
Fault finding – Functional diagram

38C-19
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
DF001
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1.DEF: voltage outside tolerances
2.DEF: below minimum threshold
3.DEF: above maximum threshold
NOTESConditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.
Use the Wiring Diagram Technical Note for New Twingo.
1.DEF
2.DEF
NOTESSpecial notes:
This fault is declared present when the supply voltage of
the computer is less than the minimum operating voltage
(10 V < minimum battery voltage < 16 V).
Check the tightness and condition of the battery terminals (see 80A, Battery).
Check the charging circuit (see 16A, Starting - Charging).
Check the condition and position of fuses F1 and F2 (40A and 30A) in the engine fuse box and fuse F10 (5A) in
the passenger compartment fuse box (see 81C, Fuse box).
Check the connection and condition (for possible wiring damage) of the connector of components 1094, 1834
and the intermediate connector R107.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
With the connector of component 1094 disconnected, check the insulation and continuity of connections MAH
of component 1094 (tightness, oxidation etc.).
With the connectors of component 1094, 1175, 583 and intermediate connector R107 disconnected, check
the insulation and continuity of connection AP5 between component 1094 and intermediate connector R107.
Check the insulation and continuity of connection AP5 between intermediate connector R107 and
component 1016.
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP14 between components 1094 and 1834.
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP8 between components 1094 and 1834.
If the connection(s) are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring: Precautions
for repair), repair the wiring, otherwise replace the wiring.
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults
ESP_V05_DF001

38C-21
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF006
PRESENT
OR
STOREDFRONT LEFT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1. DEF: internal electronic fault
2. DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 153.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Swap the 2 front wheel speed sensors (see MR 411 Mechanical, 38C, Wheel speed sensor, Removal -
Refitting).
Clear the computer fault memory.
Switch off the ignition.
Switch on the ignition again.
Did the fault initially declared as DF006 become fault DF026 "Front right-hand wheel speed sensor circuit"
present?
YESReplace component 153 (see MR 411 Mechanical, 38C, Anti-lock braking system,
Front wheel speed sensor, Removal - Refitting).
NOCheck the insulation and continuity of connections 4C and 4E between
components 153 and 1094.
Also check the insulation between these 2 connections.
If the connection(s) are faulty (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
ESP_V05_DF006

38C-24
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF007
PRESENT
OR
STOREDREAR LEFT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1.DEF: internal electronic fault
2 DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 151.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
Using command AC013 Wheel speed sensor supply test (see Interpretation of commands), check for
a voltage of approximately 12 V between connections 4G and 4H of component 151.
Is the voltage measured correct?
YESReplace component 151 (see MR 411, Mechanical, 38C, Anti-lock braking system,
Rear wheel speed sensor, Removal - Refitting).
NOWith the connectors of components 151 and 1094 disconnected, check the
continuity and insulation of connections 4G and 4H between components 151
and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.
ESP_V05_DF007

38C-27
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF011
PRESENT
OR
STOREDSOLENOID VALVE SUPPLY
DEF: Abnormal voltage
NOTESConditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.
Use the Wiring Diagram Technical Note for New Twingo.
Check the tightness and condition of the battery terminals (see 80A, Battery).
Check the charging circuit (see 16A, Starting - Charging).
Check the condition and position of fuse F2 (30A) in the engine fuse box.
Check the connection and condition (possible wiring damage) of the connector of component 1094.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
With the connector of component 1094 disconnected, check the insulation and continuity of connections MAH
of component 1094 (tightness, oxidation, etc.).
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP8 between components 1094 and 1834.
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the connectors or wiring, otherwise replace the wiring.
ESP_V05_DF011

38C-28
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF017
PRESENT
OR
STOREDCOMPUTER
1. DEF: Supply fault or internal electronic fault
NOTESConditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.
Use the Wiring Diagram Technical Note for New Twingo.
Check the tightness and condition of the battery terminals (see 80A, Battery).
Check the charging circuit (see 16A, Starting - Charging).
Check the condition and position of fuses F1 and F2 (40A and 30A) in the engine fuse box and fuse F10 (5A) in
the passenger compartment fuse box (see MR413, Fault finding, 81C, Fuse box).
Check the connection and condition (possible wiring damage) of the connector of component 1094.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
With the connector of component 1094 disconnected, check the insulation and continuity of connections MAH
of component 1094 (tightness, oxidation etc.).
With the connectors of component 1094, 1175, 583 and intermediate connector R107 disconnected, check
the insulation and continuity of connection AP5 between component 1094 and intermediate connector R107.
Check the insulation and continuity of connection AP5 between intermediate connector R107 and
component 1016.
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP14 between components 1094 and 1834.
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP8 between components 1094 and 1834.
If the connection(s) are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring: Precautions
for repair), repair the wiring, otherwise replace the wiring.
ESP_V05_DF017

38C-30
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF026
PRESENT
OR
STOREDFRONT RIGHT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1. DEF: internal electronic fault
2. DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 152.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
Swap the 2 front wheel speed sensors (see MR 411 Mechanical, 38C, Wheel speed sensor, Removal -
Refitting).
Clear the computer fault memory.
Switch off the ignition.
Switch on the ignition again.
Did the fault initially declared as DF026 become fault DF006 "Front left-hand wheel speed sensor circuit"
present?
YESReplace the wheel speed sensor (see MR 411 Mechanical, 38C, Anti-lock braking
system, Front wheel speed sensor, Removal - Refitting).
NOCheck the insulation and continuity of connections 4M and 4N between
components 152 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.
If all the checks are in order, contact Techline.
ESP_V05_DF026

38C-32
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF027
PRESENT
OR
STOREDREAR RIGHT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1. DEF: internal electronic fault
2. DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 150.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
Using command AC013 Wheel speed sensor supply test (see Interpretation of commands), check for
a voltage of approximately 12 V between connections 4S and 4T of the component.
Is the voltage measured correct?
YESReplace component 150 (see MR 411, Mechanical, 38C, Anti-lock braking system,
Rear wheel speed sensor, Removal - Refitting).
NOCheck the insulation and continuity of connections 4S and 4T between
components 150 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace
the wiring.
If all the checks are in order, contact Techline.
ESP_V05_DF027