battery RENAULT TWINGO 2009 2.G Chasiss Workshop Manual

31A-29
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove the front wheels (see 35A, Wheels and ty-
res, Wheel: Removal - Refitting, page 35A-1) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDetach the wiring (1) from the wheel speed sensor.
aRemove:
-the bolt (2) of the wheel speed sensor wiring brack-
et,
-the wheel speed sensor wiring bracket,
-the shock absorber base nuts (3) ,
-the shock absorber base bolts.
aHang the hub carrier on the body using a safety
strap(s).
aRemove:
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) ,
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the shock absorber nut cover. Equipment required
safety strap(s)
spanner for shock absorber rod nut
Tightening torquesm
new shock absorber rod
nut62 N.m
new shock absorber
base nuts105 N.m
wheel speed sensor wir-
ing bracket bolt8 N.m
119221

31A-32
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
aClip on the wheel speed sensor wiring harness.
aRefit:
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing).
III - FINAL OPERATION
aRefit the front wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
aConnect the battery (see ) (80A, Battery).
aAdjust the front axle (see 30A, General informa-
tion, Front axle system: Adjustment, page 30A-
36) .

36A-7
STEERING ASSEMBLY
Steering column: Removal - Refitting
LEFT-HAND DRIVE
36A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aUnlock the steering column.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags - Pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aSet the wheels straight ahead.
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
- Pretensioners),
-the steering wheel (see 36A, Steering assembly,
Steering wheel: Removal - Refitting, page 36A-
23) ,-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Steering column switch
assembly),
-the immobiliser antenna/transponder ring (see
Transponder ring: Removal - Refitting) (MR
411, 82A, Immobiliser),
-the ignition switch if the steering column is replaced
(see Ignition switch: Removal - Refitting) (MR
411, 82A, Immobiliser).
II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the cover from the universal joint (1) (do not
keep).
aRemove:
-the universal joint bolt (2) (do not keep),
-the universal joint nut (do not keep). Equipment required
Diagnostic tool
Tightening torquesm
bolt connecting the
steering column to the
inter mediate shaft30 Nm
steer ing column bolts21 Nm
universal joint bolt24 Nm
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
119544

36A-10
STEERING ASSEMBLY
Steering column: Removal - Refitting
LEFT-HAND DRIVE
36A
aCheck that the universal joint is in the correct posi-
tion.
aTorque tighten the universal joint bolt (24 Nm).
III - FINAL OPERATION.
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aRefit:
-the ignition switch if the steering column is replaced
(see Ignition switch: Removal - Refitting) (MR
411, 82A, Immobiliser),
-the immobiliser antenna/transponder ring (see
Transponder ring: Removal - Refitting) (MR
411, 82A, Immobiliser),-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Steering column switch
assembly),
-the steering wheel (see 36A, Steering assembly,
Steering wheel: Removal - Refitting, page 36A-
23) ,
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
- Pretensioners).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags - Pretensioners).
116021
116022

36A-11
STEERING ASSEMBLY
Steering column: Removal - Refitting
RIGHT-HAND DRIVE
36A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aUnlock the steering column.
a
Lock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners),
-the steering wheel (see 36A, Steering assembly,
Steering wheel: Removal - Refitting, page 36A-
23) .aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, Instrument panel).
aRemove:
-the dashboard lower cover (1) ,
-the bolts (2) from the steering wheel lower cover,
-the steering wheel lower cover (3) ,
-the steering wheel upper cover (4) ,
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the antenna/transponder ring (see Transponder
ring: Removal - Refitting) (MR 411, 82A, Immobi-
liser),
-the ignition switch if the steering column is replaced
(see Ignition switch: Removal - Refitting) (MR
411, 82A, Immobiliser). Equipment required
Diagnostic tool
Tightening torquesm
bolt connecting the
steer ing column and the
inter mediate shaft30 Nm
steer ing column bolts21 Nm
universal joint bolt24 Nm
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
ENGINE REV COUNTER
123870

36A-15
STEERING ASSEMBLY
Steering column: Removal - Refitting
RIGHT-HAND DRIVE
36A
-the steering wheel lower cover,
-the steering wheel lower cover bolts,
-the dashboard lower cover.
aRefit the rev counter (see Rev counter: Removal -
Refitting) (MR 411, 83A, Instrument panel).
aRefit:
-the steering wheel (see 36A, Steering assembly,
Steering wheel: Removal - Refitting, page 36A-
23) ,
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners).
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
a
Unlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners). ENGINE REV COUNTER
IMPORTANT
To avoid a fault with or even triggering of pyro-
technic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.

36A-18
STEERING ASSEMBLY
Intermediate shaft: Removal - Refitting
36A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the dashboard lower trim.
aDisconnect the various connectors.
aUnblock then loosen the intermediate shaft on the
steering column side, without removing it.
aPut the steering wheel straight with the axle in line.
aLock the steering wheel.
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery). Tightening torquesm
intermediate shaft bolt
on the steering column
side29 Nm
universal joint bolt24 Nm
118660
(1) Cover of universal joint cam nut
(2) Universal joint bolt
(3) Inter mediate shaft
(4) Inter mediate shaft bolt on steer-
ing column side
119711

36A-20
STEERING ASSEMBLY
Intermediate shaft: Removal - Refitting
36A
II - REFITTING OPERATION FOR PART
CONCERNED
aFit the intermediate shaft on the steering column
while taking care not to shift it more than one tooth in
relation to its initial position.
aCheck that the intermediary shaft on the steering
column side is in the correct position.
aPretighten the intermediate shaft bolt on the steering
column side.
aPull on the intermediate shaft of the steering column
to check presence of the bolt in the neck.
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aUnlock the steering wheel.
aObserve the direction of fitting for the universal joint
cam nut.
aRefit the universal joint.aCheck that the universal joint is in the correct posi-
tion on the steering rack attack pinion stem.
aPretighten the universal joint bolt.
aTighten to torque:
-the intermediate shaft bolt on the steering col-
umn side (29 Nm),
-the universal joint bolt (24 Nm).
III - FINAL OPERATION.
aConnect the various connectors.
aRefit the dashboard lower trim.
aCheck that correct alignment of the steering wheel
then perform a geometry of the front axle if neces-
sary (see 30A, General information, Front axle
assembly: Adjustment values, page 30A-31) .
118922
101354
116021
116022

36A-21
STEERING ASSEMBLY
Steering column adjustment handle: Removal - Refitting36A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see ) (80A, Battery).
aUnclip the dashboard lower trim.
aDisconnect the various connectors.
aPut the handle in the low position (to prevent the mo-
bile part of the column dropping during dismantling).
aRemove:
-the bolts on the steering wheel lower cover,
-the steering wheel lower cover.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the nut (1) of the adjustment handle shaft while
holding the handle during unscrewing,
-the locking mechanism (2) of the adjustment han-
dle,
-the adjustment handle (3) .
119711
Note:
The removal of the steering wheel is not neces-
sary.
127586
Note:
Do not keep the components of the locking
mechanism and scrap all of its constituent parts,
as well as the adjustment handle.

36A-22
STEERING ASSEMBLY
Steering column adjustment handle: Removal - Refitting36A
REFITTING
I - REFITTING PREPARATION OPERATION
aII - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the adjustment handle,
-the locking mechanism, taking care to correctly in-
dex the cam and the toothed plate in the bracket
opening,
-the nut on the adjustment handle.
III - FINAL OPERATION
aRefit the steering wheel lower cover.
aConnect the various connectors.
aClip on the dashboard lower trim.
aConnect the battery (see ) (80A, Battery).
127583
(4) Handle
(5) Inde xed adjustment plates
(6) Connection shaft
(7) Locking mechanism
(8) Adjustment handle shaft nut
Note:
When refitting the handle, ensure that the retain-
ing spring and the two notched segments are
correctly positioned. Check that the teeth are
interlocked and not in the tooth on tooth position.
Note:
The amount of effort required to operate the han-
dle is determined by how much it is tightened.
Test to determine the correct tightening. The
measurement of effor t must be made with a
torque wrench (Unlocking effort - 10N minimum /
Locking effor t - 60N maximum).