RENAULT TWINGO 2009 2.G Electrical Equipment - Petrol Injection Repair Manual

17B-61V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF029
PRESENT
OR
STOREDCYLINDER 4 INJECTOR CONTROL CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
NOTESPriorities when dealing with a number of faults:
Deal with the fault DF084 Actuator relay control circuit or DF046 Battery voltage as
a priority if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Special notes:
CO/CC.1: No injection on cylinder 4. Greatly reduced performance.
OBD warning light illuminated.
CC.0: The injector is still open: there is a risk of the engine stalling or being damaged
when starting. Greatly reduced performance. OBD warning light illuminated.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
Check the condition of the injector no. 4 connector (component code 196).
If the connector is faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
SIM32_V44_DF029/SIM32_V4C_DF029/SIM32_V50_DF029/SIM32_V54_DF029
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-62V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF029
CONTINUED 1
Check, with the ignition switched on, that there is + 12V on the connection 3FB of the connector for the cylinder 4
injector.
If there is no + 12 V:
–Disconnect the battery.
For NEW TWINGO or E33:
–Disconnect the injection locking relay connector, component code 238.
–Check the condition of the injection locking relay connector, component code 238.
For Clio III and MODUS:
–Disconnect the white connector, reference MN, from the Protection and Switching Unit (UPC).
–Check the condition of the Protection and Switching Unit connector (component code 1337).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
Use the "Universal bornier" to check the continuity of the following connections:
●3FB between components 196 and 238 (for NEW TWINGO or E33),
●3FB between the components 196 and 1337 (for CLIO III or MODUS).
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-63V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF029
CONTINUED 2
For NEW TWINGO or E33:
Reconnect the injection locking relay connector and reconnect the battery.
If there is still no + 12V present on the connector for injector cylinder 4 with the ignition on, then there is a fault on
the engine fuse and relay box.
Carry out a fault finding procedure on the engine fuse and relay box to check the continuity of the following
connection:
●BP17 between components 120 and 597,
●BP17 between components 1033 and 597.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, check the battery and run fault finding on the charging circuit (see Technical Note 6014A,
Checking the charging circuit).
For Clio III and MODUS:
Reconnect the Protection and Switching Unit connector and reconnect the battery.
With the ignition on, if the + 12V is still not present on the cylinder 4 injector connector, there is a fault in the
Protection and Switching Unit (UPC).
Run fault finding on the UPC, component code 1337 (see 87G, Engine Compartment Connection Unit).
Check the condition of the connector for the engine management computer (see Wiring Diagram Technical Note
for NEW TWINGO, E33, CLIO III or MODUS, component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Use the universal bornier to check the insulation and continuity of the following connection:
●3CU between the components 196 and 120.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Measure the resistance of the injector, cylinder 4.
If the resistance of the cylinder 4 injector is not between:
11.4
Ω < X < 12.6 Ω at 20 ˚C, replace the injector.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-64V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF038
PRESENT
OR
STOREDCOMPUTER1.DEF: Internal electronic fault
2.DEF: Pedal potentiometer fault
3.DEF: Torque error
4.DEF: EOBD
5. DEF: Downstream sensor current surge
6. DEF: Upstream sensor current surge
NOTESSpecial notes:
The injection goes into defect mode 1, 2, 3, 4, 5 or 6.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the engine management computer connector (component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Make sure there is a supply to the injection computer:
Use the "Universal bornier" to check for a 12V feed on the following connections:
●AP, BP, and 3FB of component 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check for the injection computer earths:
Use the Universal bornier to check for earths on the following connection:
●N of component 120.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
SIM32_V44_DF038/SIM32_V4C_DF038/SIM32_V50_DF038/SIM32_V54_DF038
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
- there must be no further electrical faults,
- programming has been carried out,
- the engine should be warm (minimum temperature 75˚C).
Run the engine at idle speed with all electrical consumers drawing power for 15 minutes.

17B-65V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF046
PRESENT
OR
STOREDBATTERY VOLTAGE
1.DEF: Abnormal voltage
NOTESPriorities when dealing with a number of faults:
Deal with the fault DF084 Actuator relay control circuit as a priority if it is present or
stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present, if the engine is running and if:
Battery voltage < 7V with an engine speed > 2000 rpm,
Battery voltage > 16V with an engine speed < 480 rpm.
Special notes:
The injection enters into defect mode 1 and 2 if the voltage is too low, causing the
vehicle and engine speed to be limited. The ESP and the cruise control/speed limiter
systems are deactivated.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
Check the condition of the engine management computer connector (see component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
For NEW TWINGO or E33:
Check the condition of the injection locking relay connector (component code 238).
If the connector is faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
●3AA between the components 120 and 238,
●3FB between the components 120 and 238.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Carry out a fault finding procedure on the engine fuse and relay box to check the continuity of the following
connection:
●BP17 between the components 120 and 397,
●BP17 between the components 238 and 397.
If the fault is still present, check the battery and run fault finding on the charging circuit (see Technical Note 6014A,
Checking the charging circuit).
SIM32_V44_DF046/SIM32_V4C_DF046/SIM32_V50_DF046/SIM32_V54_DF046
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-66V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF046
CONTINUED
For Clio III and MODUS:
Check the condition of the Protection and Switching Unit connector (see Wiring Diagram Technical Note, CLIO
III or MODUS, component code 1337).
If the connector is faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
●3AA between the components 120 and 1337,
●3FB between the components 120 and 1337.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Run fault finding on the UPC, component code 1337 (the Protection and Switching Unit supplies the injection
system).
–Clean the battery terminals and all connections connected to + and to Earth.
–Check the battery voltage.
–Check the charging circuit.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-67V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Vdiag 54 only
DF054
PRESENT
OR
STOREDTURBOCHARGING SOLENOID VALVE CONTROL CIRCUITCO: Open circuit
CC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
1.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition is switched on or after the engine has
been running at an engine speed above 600 rpm.
Special notes:
–OBD warning light illuminated.
–Throttle valve defect mode type 6.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III, or
MODUS.
Check the cleanliness, condition, and fitting of the turbocharging solenoid valve (component code 436).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
If the fault is still present, manipulate the wiring harness in order to note a change in fault status (present
→
stored).
Check the condition of the engine management computer connector (component code 120).
Look for possible damage to the wiring harness.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for +12 V on connection 3AHN of the turbocharger solenoid valve, component code 436.
If +12 V is not present, check the insulation, continuity, and the absence of interference resistance on
connection:
●3AHN between components 120 and 436.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
SIM32_V54_DF054
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-68V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF054
CONTINUED
If the fault is still present, disconnect the battery and the injection computer.
Check the insulation, continuity, and the absence of interference resistance on connection:
●3AT between components 120 and 436.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, measure the resistance of the turbocharging solenoid valve between connections 3AHN
and 3AT.
If the resistance of the turbocharger solenoid valve is not between:
●21.8 Ω < X < 24.2 Ω at 23˚C, replace the solenoid valve.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition, wait 1 minute and carry out a road test followed by a check with
the diagnostic tool.

17B-69V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF059
PRESENT
OR
STOREDCOMBUSTION MISFIRES ON CYLINDER 1
1.DEF: Destructive misfiring
2.DEF: Polluting misfiring
3.DEF: EOBD
NOTESPriorities when dealing with a number of faults:
Firstly, deal with the following faults:
–ignition:
–DF361 Ignition coil circuit 1-4,
–DF362 Ignition coil circuit 2-3
–fuel supply circuit:
–DF026 Cylinder 1 injector circuit
–DF027 Cylinder 2 injector circuit,
–DF028 Cylinder 3 injector circuit
–DF029 Cylinder 4 injector circuit,
–DF085 Fuel pump relay control circuit,
–engine flywheel signal faults:
–DF154 Flywheel signal sensor circuit,
–DF457 Engine flywheel target.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present when the engine is running.
Special notes:
1.DEF: As soon as the fault is detected, the injection is cut for the faulty cylinder(s) to
limit the rise in temperature inside the catalytic converter. The OBD warning light
flashes for as long as the fault is present.
2.DEF and 3.DEF: The OBD warning light is permanently illuminated.
Misfiring on
cylinder 1 only
The fault is probably due to a component that can only affect this cylinder:
–check the valve clearance,
–check the cylinder 1 injector,
–check the condition and the conformity of the spark plug for cylinder 1,
–measure the compression of cylinder 1.
SIM32_V44_DF059/SIM32_V4C_DF059/SIM32_V50_DF059/SIM32_V54_DF059
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
- there must be no further electrical faults,
- programming has been carried out,
- the engine should be warm (minimum temperature 75˚C)
Run the engine at idle speed with all electrical consumers drawing power for 15 minutes.

17B-70V7 MR-413-X44-17B000$131.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF059
CONTINUED 1
Combustion
misfire on
cylinders 1 and 4
(see DF059
Combustion
misfire on
cylinder 1 and
DF062
Combustion
misfire on
cylinder 4)
The fault is probably due to a component that affects the torque of cylinders 1 and 4:
–check the ignition coil circuit concerned (apply the interpretation of DF361 Ignition
coil circuit 1-4),
–check the condition and conformity of the spark plugs.
Combustion
misfire on all
four cylinders
(see DF060
Combustion
misfire on
cylinder 2,
DF061
Combustion
misfire on
cylinder 3, and
DF062
Combustion
misfire on
cylinder 4).The fault is probably due to a component affecting all the cylinders:
–check that the correct fuel is being used,
–check the condition and conformity of the spark plugs.
AFTER REPAIREnsure that all the faults have been dealt with.
Clear the stored faults. Do not clear the programming.
To check that the system has been properly repaired:
- there must be no further electrical faults,
- programming has been carried out,
- the engine should be warm (minimum temperature 75˚C)
Run the engine at idle speed with all electrical consumers drawing power for 15 minutes.