RENAULT TWINGO 2009 2.G Mechanism And Accessories Workshop Manual

© Renault s.a.s 2007 "The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which the vehicles are
constructed".All rights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part reference
numbering system is forbidden without the prior written authority of Renault.
JUNE 2009 EDITION ANGLAISE
X44
5Mechanisms and accessories
51ASIDE OPENING ELEMENT MECHANISMS
52ANON-SIDE OPENING ELEMENT MECHANISMS
54AWINDOWS
55AEXTERIOR PROTECTION
56AEXTERIOR EQUIPMENT
57AINTERIOR EQUIPMENT
59ASAFETY ACCESSORIES

TWINGO - Section 5
Contents
Pages
TWINGO - Section 5 ContentsPages
51A SIDE OPENING ELEMENT MECHANISMS
Front side door lock:
Removal - Refitting 51A-1
Front side door lock barrel:
Removal - Refitting 51A-3
Exter ior door handle:
Removal - Refitting 51A-5
Front side door electric
window mechanism:
Removal - Refitting 51A-6
Front side door manual
window winder mechanism:
Removal - Refitting 51A-8
Front side door check strap:
Removal - Refitting 51A-10
52ANON-SIDE OPENING ELEMENT
MECHANISMS
Bonnet lock: Removal -
Refitting 52A-1
Bonnet release cable:
Removal - Refitting 52A-2
Tailgate lock: Removal -
Refitting 52A-3
Tailgate strut: Removal -
Refitting 52A-4
Tailgate exterior opening
control: Removal - Refitting 52A-5
Sunroof operating
mechanism: Removal -
Refitting 52A-6
Sunroof mobile panel:
Removal - Refitting 52A-9
Sunroof mobile panel guide:
Removal - Refitting 52A-12
Sunroof deflector: Removal -
Refitting 52A-14
Sunroof sun visors: Removal
- Refitting 52A-15
54A WINDOWS
Windscreen: Removal -
Refitting 54A-1
Front side door sliding
window: Removal - Refitting 54A-3
Rear quar ter panel window:
Removal - Refitting 54A-4
Rear screen: Removal -
Refitting 54A-5
Sunroof fixed window:
Removal - Refitting 54A-7 52ANON-SIDE OPENING ELEMENT
MECHANISMS

Contents
55A EXTERIOR PROTECTION
Front bumper: Removal -
Refitting 55A-1
Front bumper: Stripping -
Rebuilding 55A-3
Rear bumper : Removal -
Refitting 55A-10
Rear bumper : Stripping -
Rebuilding 55A-13
Rear bumper : Conversion 55A-14
Front side door protective
strip: Removal - Refitting 55A-15
Rear wing protective strip:
Removal - Refitting 55A-16
Roof protection strip:
Removal - Refitting 55A-17
Front wheel arch liner:
Removal - Refitting 55A-18
56A EXTERIOR EQUIPMENT
Scuttle panel gr ille: Removal
- Refitting 56A-1
Tailgate spoiler: Removal -
Refitting 56A-3
Scoop under the scuttle
panel grille: Removal -
Refitting 56A-6
Door mirror: Removal -
Refitting 56A-8
Door mirror casing: Removal
- Refitting 56A-9
Door mirror glass: Removal -
Refitting 56A-10
Side decorative strips:
Removal - Refitting 56A-11
Sill panel extension:
Removal - Refitting 56A-13
Rear wing extension:
Removal - Refitting 56A-1557A INTERIOR EQUIPMENT
Dashboard: Removal -
Refitting 57A-1
Dashboard: Conversion 57A-4
Dashboard side air vent:
Removal - Refitting 57A-6
Centre front panel: Removal
- Refitting 57A-7
Glovebox: Removal -
Refitting 57A-9
Dashboard storage
compar tment: Removal -
Refitting 57A-11
Centre console: Removal -
Refitting 57A-12
Interior rear-view mirror:
Removal - Refitting 57A-14
Sun visor: Removal -
Refitting 57A-16
59A SAFETY ACCESSORIES
Front seat belt: Removal -
Refitting 59A-1
Rear seat belt: Removal -
Refitting 59A-3
Rear seat belt buckle:
Removal - Refitting 59A-5

51A-1
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the door exterior handle (see 51A, Side opening
element mechanisms, Exterior door handle:
Removal - Refitting, page 51A-5) .
aRemove the bolts (1) .
aUndo the bolts (2) .
aRemove:
-the lower guide on the sliding window,
-the front side door lock barrel (see 51A, Side ope-
ning element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) .aUndo the front side door lock catch (3) (depending
on equipment level).
II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the bolts (4) . Tightening torquesm
door lock bolts8 Nm
119278
121218
119256

51A-2
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting
51A
aGently lift the door lock to extract it from the retaining
hook (5) .
aUnclip the interior locking linkage on the door lock
(depending on equipment level).
aDisconnect the door lock supply connector (depen-
ding on equipment level).
aRemove the lock from the door box section.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aPosition the sealing foam on the lock (depending on
equipment level) (part no. 82 00 556 180).
aFit the lock into the door box section.
aClip the interior locking linkage onto the door lock
(depending on equipment level).
aPosition the door lock on the retaining hook (5) .
aConnect the door lock supply connector (depending
on equipment level).
aRefit the bolts (4) without tightening them.aTorque tighten the door lock bolts (8 Nm) following
the tightening order:
-bolt (5) ,
-bolt (6) ,
-bolt (7) .
aCarry out a function test.
II - FINAL OPERATION.
aFit the front side door lock catch (3) .
aRefit:
-the front side door lock barrel (see 51A, Side ope-
ning element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) ,
-the lower guide on the sliding window,
-the bolts (1) .
aTighten the bolts (2) .
aRefit:
-the door exterior handle (see 51A, Side opening
element mechanisms, Exterior door handle:
Removal - Refitting, page 51A-5) ,
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR412, 72A, Side opening
elements trim).
18696119256

51A-3
SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Door sealing).
II - REMOVAL OPERATION FOR PART
CONCERNED
aTurn the locking ring (1) on the door lock barrel by 1/
8 of a turn anti-clockwise.aRemove:
-the locking ring (2) keeping the lug (3) located on
the lower section of the lock barrel unclipped,
-the door lock barrel.
REFITTING
I - REMOVAL PREPARATION OPERATION
aAlways replace the door lock barrel locking ring.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the door lock barrel,
-the door lock barrel locking ring.
aTurn the door lock barrel locking ring by 1/8 of a turn
clockwise.
aCarry out a function test
119293
119294
Note:
Note the direction of fitting of the door lock barrel
locking r ing's:
-mark G for the left-hand side,
-mark D for the right-hand side.

51A-4
SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting
51A
III - FINAL OPERATION.
aRefit:
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR412, 72A, Side opening
elements trim).

51A-5
SIDE OPENING ELEMENT MECHANISMS
Exterior door handle: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Door sealing).
II - REMOVAL OPERATION FOR PART
CONCERNED
aDrill out the rivet (1) .
aRemove the exterior door handle.
aUnclip the opening release cable.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aRetrieve the rivet body (1) in the door box section.a
II - REFITTING OPERATION FOR PART
CONCERNED
aClip on the opening release cable (2) .
aRefit the door exterior handle.
aCarry out a function test.
aRefit the rivet (1) (part no.: 77 03 072 251).
III - FINAL OPERATION.
aRefit:
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR412, 72A, Side opening
elements trim).
119257
Note:
Do not damage the opening release cable when
replacing the exterior door handle.
WARNING
To avoid any risk of corrosion after the localised
str ipping of the panel, reapply the protective coa-
ting (see Technical Note 0592A).
124794

51A-6
SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side sliding door window (see 54A, Win-
dows, Front side door sliding window: Removal
- Refitting, page 54A-3) or keep it in the raised po-
sition with masking tape.
II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove:
-the bolts (1) ,
-the bolts (2) .
aDisconnect the window winder mechanism supply
connector.
aRemove the window lift mechanism.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the window lift mechanism.
aConnect the window winder mechanism supply con-
nector.
aRefit:
-the window winder mechanism bolts without tighte-
ning them,
-the front side sliding door window (see 54A, Win-
dows, Front side door sliding window: Removal
- Refitting, page 54A-3) or keep it in the raised po-
sition with masking tape.
a
aTorque tighten the electric window winder mecha-
nism bolts ( 6.5 Nm) following the tightening order:
-bolt (3) ,
-bolt (4) ,
-bolt (5) .
aCarry out a function test. Tightening torquesm
electr ic window winder
mechanism bolts6.5 Nm
119280
119280
Note:
When refitting the window winder mechanism,
follow the tightening order of the bolts.
The tightening order ensures the window winder
mechanism is correctly aligned.

51A-7
SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting51A
II - FINAL OPERATION.
aRefit:
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
aInitialise the window winder motor (see Electric
window: Initialisation) (MR 413, 87D, Electric win-
dows - Sunroof).