warning RENAULT TWINGO 2009 2.G Mechanism And Accessories Workshop Manual

51A-5
SIDE OPENING ELEMENT MECHANISMS
Exterior door handle: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Door sealing).
II - REMOVAL OPERATION FOR PART
CONCERNED
aDrill out the rivet (1) .
aRemove the exterior door handle.
aUnclip the opening release cable.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aRetrieve the rivet body (1) in the door box section.a
II - REFITTING OPERATION FOR PART
CONCERNED
aClip on the opening release cable (2) .
aRefit the door exterior handle.
aCarry out a function test.
aRefit the rivet (1) (part no.: 77 03 072 251).
III - FINAL OPERATION.
aRefit:
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR412, 72A, Side opening
elements trim).
119257
Note:
Do not damage the opening release cable when
replacing the exterior door handle.
WARNING
To avoid any risk of corrosion after the localised
str ipping of the panel, reapply the protective coa-
ting (see Technical Note 0592A).
124794

52A-4
NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate strut: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aExtract the clips (1) without removing them.
aRemove the struts whilst holding the tailgate.
REFITTING
I - REFITTING PREPARATION OPERATION
aPosition the clips on the struts.
II - REFITTING OPERATION FOR PART
CONCERNED
aOffer up and clip in the struts.WARNING
Note the direction in which the tailgate gas struts
are fitted before removal.
120369

52A-6
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPartially open the sunroof mobile panel.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) ,
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aRemove:
-the bolts (1) ,
-the sunroof computer mounting.
aDisconnect the sunroof computer connectors. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121396

52A-7
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
aRemove:
-the bolts (2) ,
-the sunroof console mounting.
aProtect the vehicle interior.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aProtect the sunroof frame using masking tape.
ainsert the threading needle preferably at the front left
or right of the sunroof operating mechanism.
aCut the cement bead (this operation requires two
people).
aRemove the sunroof operating mechanism using the
specific support (x2):
-Support: PARV 202,
-arch sets: APARV 200 ESP.
REFITTING
I - REFITTING PREPARATION OPERATION
aFor preparation and bonding see Technical Note
560A, General procedure for bonding windows
and sunroof.
aPosition:
-the two centring guides on the sunroof operating
mechanism,
-the positioning shims on the periphery of the sun-
roof operating mechanism.
II - REFITTING OPERATION FOR PART
CONCERNED
aPosition the cement bead at the interior roof panel
surround or on the sunroof cassette according to the
marking.
aBond the sunroof mechanism using the special sup-
port (this operation requires two people).
aCentre the sunroof operating mechanism with in-
dexing guides with an operator inside the vehicle.
aCheck that the sunroof operating mechanism posi-
tioning shims make contact with the roof.
aRemove the two indexing guides 30 minutes after
bonding the sunroof operating mechanism.
III - FINAL OPERATION.
aConnect the sunroof computer connectors.
aRefit:
-the bolts (2) ,
-the sunroof console mounting,
-the bolts (1) ,
-the sunroof computer mounting,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) ,
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
121715
WARNING
When cutting the cement bead, make sure that
the wire passes between the panel and the posi-
tioning shims on the edge of the sunroof opera-
ting mechanism.

52A-15
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sun visors: Removal - Refitting
PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnroll the sun visors fully.
aRemove the roof middle cross member bolts (2) .
aRemove the stops (3) .
aRoll the sun visors.
aRemove the « sunroof sun visors - roof centre cross
member » assembly.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aBring together the « sunroof sun visors - roof centre
cross member » assembly.
aEngage the sun visors into the guide runners.
aUnroll the sun visors fully.
aRefit:
-the stops (3) ,
-the roof middle cross member bolts (2) .
aTorque tighten the roof middle cross member
bolts (4 N.m ). Equipment required
Diagnostic tool
Tightening torquesm
roof middle cross mem-
ber bolts4 N.m
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121222
Note:
Do not remove the bolts (1) from the visor retai-
ning yokes; the visors are connected to the mid-
dle cross member.

54A-7
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aProtect:
-the sunroof's fixed window surround and the rear
section of the roof using masking tape,
-the inside of the vehicle.II - REMOVAL OPERATION FOR PART
CONCERNED
aCut the cement bead; this operation requires two
people.
aRemove the fixed window from the sunroof.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aPosition the new shims on the sunroof operating me-
chanism.
aFor preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
aBond the sunroof fixed window using the specific
support (this operation requires two people):
-Support: PARV 202,
-set of arch supports: APARV 200 ESP. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121153

56A-11
EXTERIOR EQUIPMENT
Side decorative strips: Removal - Refitting
56A
a
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front door exterior weatherstrip (see Front side
door exterior weatherstrip: Removal - Refitting)
,
-the front door glass run channel (see Front side
door window run channel: Removal - Refitting) .
II - REMOVAL OPERATION FOR PART
CONCERNED
aStrip off the side decorative strip using a hot air gun.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aClean the adhesive surface of the film with heptane
and wipe with a lint-free cloth.II - REFITTING OPERATION FOR PART
CONCERNED
aPosition the decorative strip to be bonded to the
door pillar and visually centre it with the rear quarter
panel window end piece (1) .
aHold the lower section of the decorative strip in place
with masking tape.
aTurn back the top of the decorative strip and pull
away the protective paper to mark.
aStick the side decorative strip down taking care to
keep it properly aligned.
aPull away the protective paper from the upper sec-
tion of the decorative strip.
aPull away the protective paper from the upper sec-
tion of the decorative strip.
aStick down the upper section smoothing it with a
plastic spatula from bottom to top in a continuous
movement.
aPull away the masking tape from the lower section of
the side decorative strip.
aSmooth from top to bottom with the plastic spatula in
a continuous movement, gradually pulling away the
protective paper following the progression of the
bonding taking care to ensure that it stays aligned. Note:
Once removed, the side decorative strips cannot
be refitted and must be replaced each time.
120790
120790
WARNING
Do not press too heavily on the plastic spatula
otherwise you may stretch and deform the side
decorative strip.

56A-14
EXTERIOR EQUIPMENT
Sill panel extension: Removal - Refitting
C44, and EQUIPMENT LEVEL SPORT
56A
aDrill out rivets (5) .
aRemove the sill panel extender mountings.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck the condition of the clips and replace them if
necessary.aApply a strip of masking tape at (6) to protect the
rear wing extender.
a
Inject WAX FOR HOLLOW SECTIONS into the sill
panel to protect the rivets (see Anti-corrosion pro-
tection product: Description) (04E, Paint).
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the sill panel extender mountings.
aRefit the sill panel extender.
aClip the sill panel extender (2) .
aRefit clips (1) .
III - FINAL OPERATION.
aRefit the front sill panel trim (see Front door sill
lining: Removal - Refitting) (71A, Body internal
trim).
131790
WARNING
To avoid any risk of corrosion after the localised
stripping of the panel, reapply the protective coa-
ting (see Technical Note 0592A).
131790
Note:
It is not necessar y to inject WAX FOR HOLLOW
SECTIONS except when removing and refitting
the sill panel extender mountings.

57A-1
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the passenger front airbag (see Passen-
ger's frontal airbag: Removal - Refitting) (88C,
Airbags and pretensioners).
aRemove:
-the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36B, Power-assisted steering).aRemove the rev counter (depending on the equip-
ment level) (see Rev counter: Removal - Refitting)
(83A, Instrument panel).
aRemove:
-the steering column switch assembly (see Stee-
ring column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the tweeters (see Tweeter: Removal - Refitting)
(86A, Radio),
-the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A-
12) ,
-the centre front panel (see 57A, Interior equip-
ment, Centre front panel: Removal - Refitting,
page 57A-7) ,
-the control panel (see Control panel: Removal -
Refitting) (61A, Heating).
aUnclip the dashboard side faces. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
FRONT SIDE AIRBAG
ENGINE REV COUNTER
121136

57A-9
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove the dashboard (see 57A, Interior equip-
ment, Dashboard: Removal - Refitting, page 57A-
1) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the pins (1) .
aRemove the glovebox.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the glovebox, Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121311
121310