wiring RENAULT TWINGO RS 2009 2.G Chasiss ESP Workshop Manual

38C -2V3 MR-413-X44-38C050$010.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
1. APPLICABILITY OF THE DOCUMENT
Th is d ocument p resents the fault finding procedure applica ble to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING:
Documentation type
Fault finding procedures (this document):
–Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
–Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools
–CLIP
Special tooling required
3. REMINDERS
Procedure
To run fault finding on the vehicle computers, switch on the ignition.
Depending on the type of vehicle equipment, proceed as follows:
To cut off + after ignition feed, proceed as follows:Vehicle: New TwingoComputer name: Bosch 8.1 ESP
Function concerned: Bosch ESPVdiag No.: 05
Special tooling required
Multimeter
Elé. 1681Universal bornier
For vehicles with key/radio frequency remote control, use the key to switch on the ignition.
For vehicles with a Renault card,
–with the vehicle card in the card reader,
–press and hold the start button (longer than 5 seconds) with start-up conditions not fulfilled,
connect the diagnostic tool and perform the required operations.
For vehicles with key/radio frequency remote control, use the key to switch off the ignition.
For vehicles with a Renault card,
press the Start button twice briefly (less than 3 seconds),
ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the instrument
panel have gone out.
ESP_V05_PRELI
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction

38C -3V3 MR-413-X44-38C050$010.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction
Bosch 8.1 ESP
Vdiag No.: 05
38C
Faults
Faults are declared present or stored (depending on whether they appeared in a certain context and have
disappeared since, or whether they remain present but are not diagnosed within the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is used after the
+ after ignition feed (without activating the system components).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the Notes section.
If the fault is confirmed when the instructions in the Notes section are applied, the fault is present. Deal with the
fault.
If the fault is not confirmed, check:
the electrical connections that correspond to the fault,
the connectors for this connection,
the resistance of the faulty component,
the condition of the wires.
Refer to paragraphs 4.1 Checking wiring and 4.2 Checking connectors
Conformity check
The aim of the conformity check is to check data which does not produce a fault on the diagnostic tool when the
data is inconsistent. Therefore, this stage is used to:
carry out fault finding on faults that do not have a fault display, and which may correspond to a customer complaint.
check that the system is operating correctly and that there is no risk of a fault recurring after repair.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside permitted tolerance values, you should consult the
corresponding fault finding page.
Customer complaints - Fault finding chart
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be dealt with by
customer complaints.
Asummary oftheoverall proc edure to follow isprovidedonthe fol lowing page in the form of a flow chart.

38C -5V3 MR-413-X44-38C050$010.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction
Bosch 8.1 ESP
Vdiag No.: 05
38C
4. FAULT FINDING PROCEDURE (CONTINUED)
4.1 Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring may temporarily clear the cause of a fault.
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the protectors, insulation, and routing of the wiring, as well as the mountings.
Physical inspection
When manipulating the wiring, either use the diagnostic tool to detect a change in status, from "stored" to "present",
or the multimeter to view the status changes.
Make sure that the connectors are firmly secured.
Apply light pressure to the connectors.
Twist the wiring harness.
Checking earth insulation
This check is carried out by measuring the voltage (multimeter in voltmeter mode) between the suspect connection
and the 12 V or 5 V. The correct measured value is 0 V.
Checking insulation against + 12 V or + 5 V
This check is carried out by measuring the voltage (multimeter in voltmeter mode) between the suspect connection
and the earth. In the first instance, the earth may be taken on the chassis. The correct measured value should be 0 V
Continuity check
A continuity check is carried out by measuring the resistance (multimeter in ohmmeter mode), with the connectors
disconnected at both ends. The expected result is 1
± 1 for every connection. The line must be fully checked, and the
intermediate connections are only included in the method if this saves time during the fault finding procedure. The
continuity check on the multiplex lines must be carried out on both wires. The measured value should be 1 ± 1.
Checking the supply
This check may be carried out using a test light (21 W or 5 W depending on the maximum authorised load).

38C -6V3 MR-413-X44-38C050$010.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction
Bosch 8.1 ESP
Vdiag No.: 05
38C
4.2 Checking the connectors
Visual inspection of the connection:
–Check that the connector is connected correctly and that the male and female parts of the connection are correctly
coupled.
Visual inspection of the area around the connection:
–Check the condition of the mounting (pin, strap, adhesive tape, etc.) if the connectors are attached to the vehicle.
–Check that there is no damage to the wiring trim (sheath, foam, adhesive tape, etc.) near the wiring.
–Check that there is no damage to the electrical wires at the connector outputs, in particular on the insulating material
(wear, cuts, burns, etc.).
Disconnect the connector to continue the checks.
Visual inspection of the plastic casing:
–Check that there is no mechanical damage (casing crushed, cracked, broken, etc.), in particular to the fragile
components (lever, lock, openings, etc.).
–Check that there is no heat damage (casing melted, darker, deformed, etc.).
–Check that there are no stains (grease, mud, liquid, etc.).
Visual inspection of the metal contacts:
(The female contact is called CLIP. The male contact is called TAB.)
–Check that there are no bent contacts (the contact is not inserted correctly and can come out of the back of the
connector). The spring contact of the connector when the wire is pulled slightly.
–Check that there is no damage (folded tabs, clips open too wide, blackened or melted contact, etc.).
–Check that there is no oxidation on the metal contacts. Note:
Carry out each requested check visually.
Do not remove a connector if it is not required.
Note:
Repeated connections and disconnections alter the functionality of the connectors and increase the risk of
poor electrical contact. Limit the number of connections/disconnections as much as possible.
Note:
The check is carried out on the 2 parts of the connection. There may be 2 types of connections:
–Connector/Connector.
–Connector/Device.

38C -7V3 MR-413-X44-38C050$010.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction
Bosch 8.1 ESP
Vdiag No.: 05
38C
Visual inspection of the sealing:
(Only for watertight connectors)
–Check for the seal on the connection (between the 2 parts of the connection).
–Check the seal at the back of the connectors:
–For unit joints (1 for each wire), check that the unit joints are present on each electrical wire and that they are
correctly positioned in the opening (level with the housing). Check that plugs are present on openings which are
not used.
–For a grommet seal (one seal which covers the entire internal surface of the connector), check that the seal is
present.
–For gel seals, check for gel in all of the openings without removing the excess or any protruding sections (it does
not matter if there is gel on the contacts).
–For hotmelt sealing (heat-shrink sheath with glue), check that the sheath has contracted correctly on the rear of the
connectors and electrical wires, and that the hardened glue comes out of the side of the wire.
–Check that there is no damage to any of the seals (cuts, burns, significant deformation, etc.).
If a fault is detected, consult Technical Note 6015A, Repairing electrical wiring.

38C-19
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
DF001
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1.DEF: voltage outside tolerances
2.DEF: below minimum threshold
3.DEF: above maximum threshold
NOTESConditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.
Use the Wiring Diagram Technical Note for New Twingo.
1.DEF
2.DEF
NOTESSpecial notes:
This fault is declared present when the supply voltage of
the computer is less than the minimum operating voltage
(10 V < minimum battery voltage < 16 V).
Check the tightness and condition of the battery terminals (see 80A, Battery).
Check the charging circuit (see 16A, Starting - Charging).
Check the condition and position of fuses F1 and F2 (40A and 30A) in the engine fuse box and fuse F10 (5A) in
the passenger compartment fuse box (see 81C, Fuse box).
Check the connection and condition (for possible wiring damage) of the connector of components 1094, 1834
and the intermediate connector R107.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
With the connector of component 1094 disconnected, check the insulation and continuity of connections MAH
of component 1094 (tightness, oxidation etc.).
With the connectors of component 1094, 1175, 583 and intermediate connector R107 disconnected, check
the insulation and continuity of connection AP5 between component 1094 and intermediate connector R107.
Check the insulation and continuity of connection AP5 between intermediate connector R107 and
component 1016.
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP14 between components 1094 and 1834.
With the connectors of components 1094 and 1834 disconnected, check the continuity and insulation
of connection BP8 between components 1094 and 1834.
If the connection(s) are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring: Precautions
for repair), repair the wiring, otherwise replace the wiring.
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults
ESP_V05_DF001

38C-21
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF006
PRESENT
OR
STOREDFRONT LEFT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1. DEF: internal electronic fault
2. DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 153.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Swap the 2 front wheel speed sensors (see MR 411 Mechanical, 38C, Wheel speed sensor, Removal -
Refitting).
Clear the computer fault memory.
Switch off the ignition.
Switch on the ignition again.
Did the fault initially declared as DF006 become fault DF026 "Front right-hand wheel speed sensor circuit"
present?
YESReplace component 153 (see MR 411 Mechanical, 38C, Anti-lock braking system,
Front wheel speed sensor, Removal - Refitting).
NOCheck the insulation and continuity of connections 4C and 4E between
components 153 and 1094.
Also check the insulation between these 2 connections.
If the connection(s) are faulty (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
ESP_V05_DF006

38C-22
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF006
CONTINUED 1
2.DEFNOTESConditions for applying the fault finding procedure to
stored faults:
The fault is declared present after a road test.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 153.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Swap the 2 front wheel speed sensors (see MR 411 Mechanical, 38C, Anti-lock braking system, Wheel speed
sensor: Removal - Refitting).
Clear the computer fault memory.
Switch off the ignition.
Switch on the ignition again.
Carry out a road test.
Did the fault initially declared as DF006 become fault DF026 "Front right-hand wheel speed sensor circuit"
present?

38C-23
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF006
CONTINUED 2
YESReplace component 153 (see MR 411 Mechanical, 38C, Anti-lock braking system,
Front wheel speed sensor, Removal - Refitting).
NOCheck the insulation and continuity of connections 4C and 4E between components
153 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.
Visually inspect the condition of the target (metallic contamination, etc.) and clean
using compressed air if necessary.
Check the sensor / target air gap through one wheel revolution (0.4 < front wheel air
gap < 1.7 mm).
If the air gap is incorrect:
–Replace the instrumented bearing/wheel sensor mounting assembly (see MR 411,
Mechanical, 31A, Front axle components, Front hub carrier bearing: Removal
– Refitting).
If the air gap is correct:
–After cleaning the target, clear the computer fault memory.
–Carry out a road test followed by another check with the diagnostic tool.
–If the fault is still present, replace the instrumented bearing/wheel sensor mounting
assembly (see MR 411 Mechanical, 31A, Front axle components, Front hub
carrier bearing: Removal – Refitting).

38C-24
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF007
PRESENT
OR
STOREDREAR LEFT-HAND WHEEL SPEED SENSOR CIRCUITCO.0: open circuit or short circuit to earth
CO.1: open circuit or short circuit to +12 V
1.DEF: internal electronic fault
2 DEF: magnetic or mechanical fault on the target or interference
NOTESUse the Wiring Diagram Technical Note for New Twingo.
CO.0
CO.1
1.DEF
NOTESNone.
Check the connection and condition (possible wiring damage) of the connectors of components 1094 and 151.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions
for repair), repair the connector, otherwise replace the wiring.
Using command AC013 Wheel speed sensor supply test (see Interpretation of commands), check for
a voltage of approximately 12 V between connections 4G and 4H of component 151.
Is the voltage measured correct?
YESReplace component 151 (see MR 411, Mechanical, 38C, Anti-lock braking system,
Rear wheel speed sensor, Removal - Refitting).
NOWith the connectors of components 151 and 1094 disconnected, check the
continuity and insulation of connections 4G and 4H between components 151
and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.
ESP_V05_DF007