relay RENAULT TWINGO RS 2009 2.G Engine Diesel Injection Workshop Manual

Page 11 of 269

13B-11V6 MR-413-X44-13B000$030.mif
DIESEL INJECTION
Fault finding – List and location of components13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
Refrigerant pressure sensor:
This sensor is located on the coolant circuit.
Engine coolant temperature sensor:
This sensor is located on the cylinder head near the engine water chamber.
Accelerometer:
This sensor is located on the cylinder block.
Passenger compartment heating resistor relay:
These relays are located in the engine compartment relay unit.
Air conditioning compressor relays:
These relays are located in the engine compartment relay unit.
Fan unit relay:
These relays are located in the engine compartment relay unit.

Page 22 of 269

13B-22V6 MR-413-X44-13B000$050.mif
DIESEL INJECTION
Fault finding – Role of components13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
Air temperature sensor:
The air temperature sensor informs the computer about the temperature of air used by the engine. It will calculate
the fresh air flow if the flow sensor is not fitted to the vehicle.
Atmospheric pressure sensor:
This sensor allows the atmospheric pressure to be supplied to the computer.
Inlet manifold pressure sensor:
This sensor indicates the pressure in the inlet circuit.
Rail pressure sensor:
This sensor is fitted to the rail and shows the pressure inside the rail.
Fuel temperature sensor:
This sensor measures the fuel return temperature from the pump and injector return.
Accelerometer:
This sensor measures vibrations and allows injector deviation compensation terms to be calculated.
Passenger compartment heating resistor relay:
This relay allows the passenger compartment heating resistors to be controlled during their activation.
Air conditioning compressor relays:
This relay allows the air conditioning compressor clutch to be controlled during its activation.
Fan unit relay:
This relay actuates the motor-driven fan assemblies when a temperature threshold has been exceeded.

Page 27 of 269

13B-27V6 MR-413-X44-13B000$080.mif
13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
Tool faultDTC codeDiagnostic tool title
DF0010115 Coolant temperature sensor circuit
DF0020070 Air temperature sensor circuit
DF0032226 Atmospheric pressure sensor circuit
DF0050335 Engine speed sensor circuit
DF0070190 Rail pressure sensor circuit
DF0080225 Pedal potentiometer circuit gang 1
DF0092120 Pedal potentiometer circuit gang 2
DF0100409 EGR position sensor circuit
DF0140500 Vehicle speed information circuit
DF0150685 Main relay control circuit
DF0160403 EGR control circuit
DF0170382 Preheating unit control circuit
DF0180480 Low-speed fan unit control circuit
DF0190481 High-speed fan unit control circuit
DF0240231 Low pressure actuator control circuit
DF0250380 Pre-postheating unit diagnostic line
DF0260201 Cylinder 1 injector control circuit
DF0270202 Cylinder 2 injector control circuit
DF0280203 Cylinder 3 injector control circuit
DF0290204 Cylinder 4 injector control circuit
DF0321641 Thermoplunger 1 relay control circuit
DF0331642 Thermoplunger 2 relay control circuit
DF0341643 Thermoplunger 3 relay control circuit
DF0370513 Engine immobiliser
DF0380606 Computer
DF0390110 Inlet air temperature sensor circuit
DF0470560 Computer feed voltage
DF0490530 Refrigerant sensor circuit
DF0500571 Brake switch circuit
DF0510575 Cruise control/speed limiter function
DF0520200 Injector control circuit
DIESEL INJECTION
Fault finding – Fault summary table

Page 32 of 269

13B-32
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$090.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
DF003
PRESENT
OR STOREDATMOSPHERIC PRESSURE SENSOR CIRCUITCO.0: Open circuit or short circuit to earth
CC.1: Short circuit to +12 volts
NOTESSpecial note:
The atmospheric pressure sensor is incorporated in the computer.
See the Technical Note Wiring Diagrams for the vehicle.
Look for any wiring damage and check the condition and connection of the injection computer connectors,
component code 120.
Move the wiring between the injection computer, component code 120 and the battery, component code 107
to see if a change of status occurs (Present Stored).
Look for any wiring damage and check the connection and condition of the battery, component code 107
and its connections.
If the connector(s) are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s), otherwise replace the wiring.
Measure the battery voltage when the ignition is switched on.
If the battery voltage is less than 11 V, recharge the battery.
Check the connection and condition of the battery terminals and posts, component code 107.
Check the connection and condition of connector A (black 32-track) of the injection computer, component
code 120.
Check the connection and condition of the connector of the injection locking relay or of the UPC, according to
the vehicle.
If the connector(s) are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s), otherwise replace the wiring.
DCM1.2_V48_DF003/DCM1.2_V4C_DF003/DCM1.2_V50_DF003/DCM1.2_V54_DF003/DCM1.2_V58_DF003/DCM1.2_V5C_DF003

Page 46 of 269

13B-46
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$090.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
DF015
PRESENT
OR STOREDMAIN RELAY CONTROL CIRCUIT1.DEF: Permanent low level
2.DEF: Permanent high signal
NOTESConditions for applying fault finding procedures to stored faults:
Apply the fault finding procedure below if the fault is present or stored.
See the Technical Note Wiring Diagrams for the vehicle.
For Clio III, Modus, Mégane II, Scénic II, and Kangoo 2:
Check the connection and condition of the UPC connectors; component code 1337.
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
For New Twingo:
Check the connection and condition of the injection locking relay connector, component code 238.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of connector C (grey 32-track) of the injection computer, component
code 120.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation and continuity of the following connections:
–3AA between components 1337 and 120,
–3FB2 between components 1337 and 120,
–3FB1 between components 1337 and 120.
K9K 740 engines only:
–3FB between components 238 and 120,
–3AA between components 238 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, run a test of the Engine compartment connection unit (see 87G, Engine compartment
connection unit) or replace the main relay, component code 238.
If the fault is still present, contact the Techline.
DCM1.2_V48_DF015/DCM1.2_V4C_DF015/DCM1.2_V50_DF015/DCM1.2_V54_DF015/DCM1.2_V58_DF015/DCM1.2_V5C_DF015

Page 51 of 269

13B-51V6 MR-413-X44-13B000$090.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 50, 58
DF018
PRESENT
OR STOREDLOW SPEED FAN ASSEMBLY CONTROL CIRCUITCC.1: Short-circuit to +12 volts
CO.0: Open circuit or short circuit to earth
NOTESConditions for applying the fault finding procedure to stored faults:
The fault reappears after:
–the ignition is switched on,
–clearing the fault from the memory,
–the relay is actuated using command AC154 Low speed fan assembly.
Special notes:
–high-speed fan assembly constantly actuated,
–the level 1 warning light is illuminated.
–Use bornier Elé. 1681 for all operations on the connector of the engine management
computer.
–See the Technical Note Wiring Diagrams for the vehicle.
Check the connections of the low-speed fan assembly relay mounting, component code 700.
Check the connections of the engine management computer, component code 120.
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Run command AC154 Low-speed fan assembly.
If the command does not work, with the ignition on, check for +12 V on connection 3FB of component 700
and the earth of connection 3JN of component 700.
Remove the low speed relay and check the continuity of the following connections:
–3FB between components 238 and 700,
–3JN between components 700 and 120.
If the fault is still present, check the relay and replace it if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
DCM1.2_V50_DF018/DCM1.2_V58_DF018

Page 52 of 269

13B-52V6 MR-413-X44-13B000$090.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 50, 58
DF019
PRESENT
OR STOREDHIGH SPEED FAN ASSEMBLY CONTROL CIRCUITCC.1: Short circuit to +12 volts
CO.0: Open circuit or short circuit to earth
NOTESConditions for applying the fault finding procedure to stored faults:
The fault reappears after:
–the ignition is switched on,
–clearing the fault from the memory,
–relay actuated using command AC153 High speed fan assembly.
Special notes:
–the level 1 warning light is illuminated,
–risk of overheating and air conditioning cut-off.
–Use bornier Elé. 1681 for all operations on the connector of the engine management
computer.
–See the Technical Note Wiring Diagrams for the vehicle.
Check the connections of the high-speed fan assembly relay mounting, component code 234.
Check the connections of the engine management computer, component code 120.
If the connector(s) are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s), otherwise replace the wiring.
Run command AC153 High speed fan assembly.
If the command does not work, with the ignition on, check for + 12 V on connection 3FB of component 234
and the earth of connection 3JP of component 234.
Remove the high speed relay and check the continuity of the following connections:
–3FB between components 238 and 234,
–3JP between components 120 and 234.
If the fault is still present, check the relay and replace it if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
DCM1.2_V50_DF019/DCM1.2_V58_DF019

Page 67 of 269

13B-67
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$100.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 50, 58
DF032
PRESENT
OR
STOREDTHERMOPLUNGER 1 RELAY CONTROL CIRCUIT
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is present when the ignition is switched on.
See the Technical Note Wiring Diagrams for the vehicle.
For New Twingo
Check the connection and condition of the additional heater 1 relay connector, component code 1067 and the 80 A
maxi fuse in the engine fuse and relay box.
Check the connection and condition of the injection computer connector, component code 120.
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Run command AC250 Heating resistor 1 relay.
If the command does not run, check, with the ignition on, for earth on connection 3JA of component 1067.
Check for + 12 V on connection 3FB of component 1067.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the insulation and continuity of the following connections:
–3JA between components 1067 and 120,
–3FB between components 1067 and 238,
–38LL between components 1067 and 1113,
–BP9 between components 1067 and 597.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, check the relay and replace it if necessary.
If the fault is still present, contact the Techline.
DCM1.2_V50_DF032/DCM1.2_V58_DF032

Page 68 of 269

13B-68
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$100.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 50, 58
DF032
CONTINUED
For Mégane II
and Scénic II:
Check the connection and condition of the connector of the additional heater interface unit, component code 1550
and the 70 A maxi fuses on the power supply fuse board.
Check the connection and condition of the injection computer connector, component code 120.
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Run command AC250 Heating resistor 1 relay.
If the command does not run, check for + 12 V on connections BP27 and BP35 of component 1550.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the insulation and continuity of the following connections:
–3JA between components 1550 and 120,
–3JAA between components 1550 and 120,
–3JAB between components 1550 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, check the relay and replace it if necessary.
If the fault is still present, contact the Techline.

Page 69 of 269

13B-69
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$100.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 50, 58
DF033
PRESENT
OR
STOREDTHERMOPLUNGER 2 RELAY CONTROL CIRCUIT
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is present when the ignition is switched on.
See the Technical Note Wiring Diagrams for the vehicle.
Check the connection and condition of the additional heater 2 relay connector, component code 1068
and the 80 A maxi fuse in the engine fuse and relay box.
Check the connection and condition of the injection computer connector, component code 120.
If the connector(s) are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Run command AC251 Heating resistor 2 relay.
If the command does not run, check, with the ignition on, for earth on connection 3JAA of component 1068.
Check for + 12 V on connection 3FB of component 1068.
If the connector is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation and continuity of the following connections:
–3JAA between components 1068 and 120,
–3FB between components 1068 and 238,
–38LM between components 1068 and 1113,
–BP9 between components 1068 and 597.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, check the relay and replace it if necessary.
If the fault is still present, contact the Techline.
DCM1.2_V50_DF033/DCM1.2_V58_DF033

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