ESP RENAULT TWINGO RS 2009 2.G Sequential Transmission Owner's Manual

Page 58 of 138

21B-58
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF150
PRESENT
OR
STOREDINSTRUMENT PANEL MULTIPLEX CONNECTION
1.DEF : No signal
NOTESPriorities when dealing with a number of faults:
If fault DF062 Multiplex line fault is present or stored, deal with it first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the computer fault memory has been cleared, the
ignition has been switched off and on again and the engine has been started.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 120, 119 and 247.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Run a multiplex network test (see 88B, Multiplex).
If the multiplex network is correct, perform a fault finding of the instrument panel (see 83A, Instrument panel).
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF150

Page 61 of 138

21B-61
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
* FR: frontDF175
DF176
PRESENT
OR
STORED
FRONT LEFT-HAND WHEEL SPEED MULTIPLEX SIGNAL
FRONT RIGHT-HAND WHEEL SPEED MULTIPLEX SIGNAL
1.DEF : Communication disrupted
NOTESPriorities when dealing with a number of faults:
If fault DF062 Multiplex line fault is present or stored, deal with it first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a road test.
Special note:
–“FR left-hand wheel speed multiplex signal” = Front left-hand wheel speed
multiplex signal.
–“FR right-hand wheel speed multiplex signal” = Front right-hand wheel speed
multiplex signal.
Use the Wiring Diagrams Technical Note for New TWINGO.
Run a multiplex network test (see 88B, Multiplex).
Check the connection and condition of the connectors of components 120, 1094 and 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Run fault finding on the ABS computer (see 38C, Anti-lock braking system).
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF175 / BVRJH1_V04_DF176

Page 64 of 138

21B-64
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF185
PRESENT
OR
STOREDNO ABS/ESP MULTIPLEX SIGNAL
1.DEF : No signal
NOTESPriorities when dealing with a number of faults:
If fault DF062 Multiplex line fault is present or stored, deal with it first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the computer fault memory has been cleared, the
ignition has been switched off and on again and the engine has been started.
Use the Wiring Diagrams Technical Note for New TWINGO.
Perform a multiplex network test (see 88B, Multiplex).
Check the connection and condition of the connectors of components 120, 119 and 1094.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
If the fault is still present, run fault finding on the ABS/ESP system (see 38C, Anti-lock braking system).
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF185

Page 66 of 138

21B-66
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF188
PRESENT
OR
STOREDSYSTEM OPERATION
NOTESPriorities when dealing with a number of faults:
Apply the interpretation of other faults first.
Special note:
–warning light comes on,
–neutral engaged immediately,
–engine stops immediately.
This fault appears following an electronic and mechanical inconsistency on the sequential system.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF188

Page 68 of 138

21B-68
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF251
PRESENT
OR
STOREDGEARBOX INPUT SPEED
1.DEF : Signal incoherence
2.DEF : Signal Absent
NOTESPriorities when dealing with a number of faults:
If fault DF254 Clutch temperature is present or stored, deal with it first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a road test.
Special note:
The fault can only be cleared from the memory using the diagnostic tool after a
road test where the vehicle speed signal is detected by the computer.
If fault DF254 Clutch temperature is present, the buzzer may sound.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the connection and condition of the connectors of components 119 and 1060.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check that the sensor is correctly fitted on the sequential gearbox.
Engine running at idle speed and vehicle stopped, check the gearbox input engine speed sensor and the engine
speed sensor are operating correctly:
●PR006 Engine speed,
●PR014 "Gearbox input speed".
Check the continuity and insulation of the following connections:
●Connection code 5DA,
●Connection code 5DB,
between components 1060 and 119.
If the connections are faulty, check the connection and condition of intermediate connector R235 located on the
hydraulic unit.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Check that the gearbox input speed sensor resistance between connections 5DA and 5DB of the sensor are
equal to 470 Ω ± 94 Ω.
If the fault is still present, replace the sensor (see MR 411, 21B, Sequential gearbox, sequential gearbox
engine speed sensor: Removal - Refitting).
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF251

Page 70 of 138

21B-70
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF254
PRESENT
OR
STOREDCLUTCH TEMPERATURE
1.DEF : Clutch overheating
NOTESPriorities when dealing with a number of faults:
Deal with other faults declared present first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the clutch is used under severe conditions
(prolonged holding on a hill).
Special note:
–Instrument panel displays: “Sequential gearbox overheating”
–Fault warning light comes on.
–An engine speed wire fault or incorrect multiplex line value (speed equals 0) may
increase the occurrence of this fault.
Clear the stored fault and check that the clutch is not slipping by performing a road test, pulling away with a low
load then up or down an incline.
If the clutch slips, proceed in the following way:
–Pull away several times with low load and check parameter PR096 Clutch progressivity.
–If the fault is still present, replace the clutch.
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF254

Page 76 of 138

21B-76
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF263
PRESENT
OR
STOREDINSTANTANEOUS MAXIMUM TORQUE MULTIPLEX SIGNAL
1.DEF : Communication disrupted
NOTESPriorities when dealing with a number of faults:
If fault DF062 Multiplex line fault is present or stored, deal with it first.
Run a check of the injection system (see 17B, Petrol injection).
Check the condition and connection of the connectors of components 119 and 120.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation of the following connections:
●Connection code 3MS,
●Connection code 3MT,
between components 119 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF263

Page 80 of 138

21B-80
MR-413-X44-21B000$649.mif
V2
21B
SEQUENTIAL GEARBOX
Fault finding - Interpretation of statuses
ET003
ET004
BRAKE LIGHT SWITCH (OPENING)
STOP LIGHT SWITCH (CLOSURE)
STATUS
DEFINITIONThese statuses indicate the position of the brake pedal.
NOTESUse the Wiring Diagrams Technical Note for New TWINGO.
Engine stopped, ignition on
–Brake pedal released: ET003: "Closed" and ET004: "Open".
–Brake pedal depressed: ET003: "Open" and ET004: ''Closed".
If the statuses do not correspond with the position of the brake pedal, perform the following fault finding
procedure.
Electrical check of the sensor
Check the condition of the 15 A fuse of the brake light switch located on component 1016.
Check the brake light switch is correctly positioned on the brake pedal.
Check the condition and correct connection of component 160.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for the + after ignition feed on both connections AP10 of component 160.
If there is no + after ignition feed, check the continuity and insulation to earth of the two connections AP10
between components 160 and 1016.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Pedal released:
Check the continuity between connections AP10 (track 4) and 5A of component 160.
Check the insulation between connections AP10 (track 2) and 65A of component 160.
Pedal depressed:
Check the continuity between connections AP10 (track 2) and 65A of component 160.
Check the insulation between connections AP10 (track 4) and 5A of component 160.
If one of these checks is incorrect, replace the brake light switch (see MR 411 Mechanical, 83D Cruise control,
Brake light switch: Removal - Refitting).
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_ET003 / BVRJH1_V04_ET004
MR-413-X44-21B000$649.mif
Vdiag No: 04

Page 83 of 138

21B-83
MR-413-X44-21B000$649.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of statuses
Vdiag No: 04
21B
ET013
GEAR ENGAGED
STATUS
DEFINITIONThis status ET013 indicates the gear engaged and corresponds to the gear displayed
on the instrument panel:
●1: 1st

2: 2nd

3: 3rd

4: 4th

5: 5th

N: Neutral
●R: Reverse
NOTESNone
Engine stopped, ignition on
Check the specification of status ET013 each time the gear lever is moved:
●Gears 1st to 5th: push the lever forwards for the next gear up and backwards for the next gear down and
check how status ET013 changes each time the gear lever moves.
●Position N (neutral): when status ET013 is "1", push the lever to the right and check that status ET013 is
"N".
●Gear R (reverse): check status ET013 changes to "R" after depressing the brake pedal, pushing the lever to
the right and then to the rear.
If status ET013 is not correct, refer to the interpretation of faults DF069 "Selection position circuit" and DF070
"Engaging position sensor circuit".
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_ET013

Page 116 of 138

21B-116
MR-413-X44-21B000$767.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of parameters
Vdiag No: 04
21B
PR105
VEHICLE SPEED
PARAMETER
DEFINITIONThis parameter indicates the vehicle speed expressed in mph (km/h).
NOTESNone
Engine stopped, ignition on
PR105 = 0 km/h
If not correct, run fault finding on the ABS/ESP system (see 38C, Anti-lock braking system).
If the fault is still present, contact Techline.
Road test
Carry out a road test.
Check the consistency between the parameter value PR038 "Vehicle speed" in the domain of the ABS
computer and the speed displayed on the instrument panel.
If not correct, run fault finding on the ABS/ESP system (see 38C, Anti-lock braking system).
If the fault is still present, contact Techline.
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_PR105

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