brake SAAB 9-2X 2006 Workshop Manual

11 - 3 0
Maintenance and service
Parking brake strokeCheck the parking brake stroke according
to the maintenance schedule in the “Saab
Warranty and Service Record Booklet”.
When the parking brake is properly adjust-
ed, braking power is fully applied by pull-
ing the lever up seven to eight notches
gently but firmly (approximately 44 lbs
[196 N, 20 kg]). If the parking brake lever
stroke is not within the specified range,
have the brake system checked and ad-
justed at your Saab dealer.
Tires and wheels
Types of tiresYou should be familiar with type of tires
present on your vehicle.
The factory-fitted tires are all-season tires
except for the 17-inch tires that are option-
al on the Aero (those are summer tires).

All season tires
All season tires are designed to provide
an adequate measure of traction, handling
and braking performance in year-round
driving including snowy and icy road con-
ditions. However all season tires do not of-
fer as much traction performance as win-
ter (snow) tires in heavy or loose snow or
on icy roads.
All season tires are identified by “ALL
SEASON” and/or “M+S” (Mud & Snow) on
the tire sidewall.

Summer tires
Summer tires are high-speed capability
tires best suited for highway driving under
dry conditions.
Summer tires are inadequate for driving
on slippery roads such as on snow-cov-
ered or icy roads.
If you drive your vehicle on snow-covered
or icy roads, we strongly recommend the
use of winter (snow) tires.When installing winter tires, be sure to re-
place all four tires.

Winter (snow) tires
Winter tires are best suited for driving on
snow-covered and icy roads. However
winter tires do not perform as well as sum-
mer tires and all season tires on roads oth-
er than snow-covered and icy roads.

Tire inspectionCheck on a daily basis that the tires are
free from serious damage, nails, and
stones. At the same time, check the tires
for abnormal wear.
Contact your Saab dealer immediately if
you find any problem.NOTE
When the wheels and tires strike
curbs or are subjected to harsh treat-
ment as when the vehicle is driven on a
rough surface, they can suffer damage
that cannot be seen with the naked eye.
This type of damage does not become
evident until time has passed. Try not
to drive over curbs, potholes or on oth-
er rough surfaces. If doing so is un-
avoidable, keep the vehicle’s speed
down to a walking pace or less, and ap-
proach the curbs as squarely as possi-
ble. Also, make sure the tires are not
B00379
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Maintenance and service
11 - 3 5
11
– CONTINUED –
NOTEWhen any of the wheels is removed
and replaced for tire rotation or to
change a flat tire, always check the
tightness of the wheel nuts after driv-
ing approximately 600 miles (1,000
km). If any nut is loose, tighten it to the
specified torque.
Aluminum wheelsAluminum wheels can be scratched and
damaged easily. Handle them carefully to
maintain their appearance, performance,
and safety.

When any of the wheels is removed and
replaced for tire rotation or to change a
flat, always check the tightness of the
wheel nuts after driving approximately 600
miles (1,000 km). If any nut is loose, tight-
en it to the specified torque.

Never apply oil to the threaded parts,
wheel nuts, or tapered surface of the
wheel.

Never let the wheel rub against sharp
protrusions or curbs.

Be sure to fit tire chains on uniformly
and completely around the tire, otherwise
the chains may scratch the wheel.

When wheel nuts, balance weights, or
the center cap is replaced, be sure to re-
place them with genuine Saab parts de-
signed for aluminum wheels.
Windshield washer fluidIf you spray washer fluid on the windshield
but the supply of washer fluid appears to
diminish, check the level of washer fluid in
the tank. Use only those wheels that are
specified for your vehicle. Wheels
not meeting specifications could in-
terfere with brake caliper operation
and may cause the tires to rub
against the wheel well housing dur-
ing turns. The resulting loss of vehi-
cle control could lead to an acci-
dent.
300523
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Maintenance and service
11 - 4 5
– CONTINUED –
11
Wattage Bulb No.
1) Low beam head light
Premium Package
vehicles12V-35W D2R
Others 12V-55W H1
2) High beam head light 12V-60W 9005 (HB3)
3) Front side marker light 12V-5W W5W
4) Spot light 12V-8W –
5) Room light 12V-8W –
6) Front turn signal 12V-21W (Amber) WY21W (7440A)
7) Parking light 12V-5W W5W
8) Front fog light 12V-57W 9006 (HB4)
9) High mount stop light 12V-1.3W LED
10) Rear turn signal light 12V-21W (Amber) WY21W (7440A)
11) Cargo area light 12V-5W –
12) Brake/tail light 12V-21/5W W21/5W (7443)
13) Backup light 12V-16W W16W (921)
14) License plate light 12V-5W W5W
Replace any bulb only with a new
bulb of the specified wattage. Using
a bulb of different wattage could re-
sult in a fire.
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Maintenance and service
11 - 5 1
11
– CONTINUED –
2. Remove the side cover.
3. Remove the upper and lower bolts.
Then, slide the rear combination lamp as-
sembly to the rear and remove it from the
vehicle.
1) Rear turn signal light
2) Brake/tail light
3) Backup light4. Remove the bulb socket from the rear
combination light assembly by turning it
counterclockwise.
5. Pull the bulb out of the bulb socket and
replace it with a new one.
6. Set the bulb socket into the rear combi-
nation light assembly and turn it clockwise
until it locks.7. Put the rear combination light assem-
bly into place while aligning the clip with
the guide on the vehicle and fasten the
bolts.
8. Install the side cover and secure it with
the clips.
B00497
1
2
3
B00498
B00534
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Specifications
12-7
– CONTINUED –
12
15
30A


Windshield wiper and washer
16
20A


Brake light
17
15A


Air conditioner
18
15A


Backup light


Cruise control
19
20A


Mirror heater
20
Empty
21
15A


Ignition coil (Non-turbo models
only)
22
10A


ABS ignition
23
20A


Seat heater
Fuse panel
Fuse rating
Circuit
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Specifications
12-9
12
Bulb chartDescription Wattage Bulb type
Headlight
Premium Package
vehicles
Low beam 12V-35W D2R
High beam 12V-60W 9005 (HB3)
Except Premium
Package vehicles
Low beam 12V-55W H1
High beam 12V-60W 9005 (HB3)
Front fog light 12V-51W 9006 (HB4)
Front turn signal light 12V-21W (Amber) WY21W (7440A)
Front side marker light 12V-5W W5W
Parking light 12V-5W W5W
Rear combination light
Brake/tail light 12V-21/5W W21/5W (7443)
Turn signal light 12V-21W (Amber) WY21W (7440A)
Back-up light 12V-16W W16W (921)
High mount stop light 12V-1.3W LED
License plate light 12V-5W W5W
Cargo area light 12V-5W —
Front ashtray light 12V-1.4W —
Dome light 12V-8W —
Map light 12V-8W —
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Consumer information and Reporting safety defects
13-11
13
– CONTINUED –
capacity weight by 32 lbs (15 kg), so
the cargo weight must be reduced by
32 lbs (15 kg) or more.
Determining compatibility of
tire and vehicle load capaci-
tiesThe sum of four tires’ maximum load
ratings must exceed the maximum
loaded vehicle weight (“GVWR”). In
addition, sum of the maximum load
ratings of two front tires and of two
rear tires must exceed each axle’s
maximum loaded capacity (“GAWR”).
Original equipment tires are designed
to fulfill those conditions.
The maximum loaded vehicle weight
is referred to Gross Vehicle Weight
Rating (GVWR). And each axle’s
maximum loaded capacity is referred
to Gross Axle Weight Rating
(GAWR). The GVWR and each axle’s
GAWR are shown on the vehicle cer-
tification label affixed to the driver’s
door.
The GVWR and front and rear
GAWRs are determined by not only
the maximum load rating of tires but
also loaded capacities of the vehicle’ssuspension, axles and other parts of
the body.
Therefore, this means that the vehicle
cannot necessarily be loaded up to
the tire’s maximum load rating on the
tire sidewall.

Adverse safety consequenc-
es of overloading on handling
and stopping and on tiresOverloading could affect vehicle han-
dling, stopping distance, vehicle and
tire as shown in the following. This
could lead to an accident and possibly
result in severe personal injury.
Vehicle stability will deteriorate.
Heavy and/or high-mounted loads
could increase the risk of rollover.
Stopping distance will increase.
Brakes could overheat and fail.
Suspension, bearings, axles and
other parts of the body could break or
experience accelerated wear that will
shorten vehicle life.
Tires could fail.
Tread separation could occur.
Tire could separate from its rim.

Steps for Determining Cor-
rect Load Limit1. Locate the statement “The com-
bined weight of occupants and cargo
should never exceed XXX pounds” on
your vehicle’s label.
2. Determine the combined weight of
the driver and passengers that will be
riding in your vehicle.
3. Subtract the combined weight of
the driver and passengers from XXX
kilograms or XXX pounds.
4. The resulting figure equals the
available amount of cargo and lug-
gage load capacity. For example, if
the “XXX” amount equals 1,400 lbs
(635 kg) and there will be five- 150 lbs
(68 kg) passengers in your vehicle,
the amount of available cargo and
luggage load capacity is 650 lbs.
(1,400 – 750 (5  150) = 650 lbs.)
5. Determine the combined weight of
luggage and cargo being loaded on
the vehicle. That weight may not safe-
ly exceed the available cargo and lug-
gage load capacity calculated in Step
4.
6. If your vehicle will be towing a trail-
er, load from your trailer will be trans-
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14-2
Index
A
ABS (Anti-lock Brake System) .......................................... 7-16
Warning light ....................................................... 3-12, 7-17
Accessories ............................................................. 5-2, 11-43
Accessory power outlet ...................................................... 6-6
Active head restraint ........................................................... 1-4
Air cleaner element ......................................................... 11-15
Air conditioner operation .................................................... 4-7
Air filtration system ........................................................... 4-12
Air flow selection ................................................................ 4-2
Alarm system .................................................................... 2-13
All-Wheel Drive warning light ( AWD AT vehicles) ........... 3-14
Aluminum wheels ............................................................ 11-35
Antenna system ................................................................. 5-2
Anti-lock Brake System (ABS) .......................................... 7-16
Arming the system ............................................................ 2-13
Ashtray ............................................................................... 6-7
AT OIL TEMPerature warning light ................................... 3-12
Audio Systems ................................................................... 5-3
Automatic climate control system ....................................... 4-7
Automatic transmission (AT) ............................................ 7-10
Capacities .................................................................... 12-4
Fluid ............................................................................ 11-20
Selector lever ................................................................ 7-11
Shift lock release ......................................................... 7-13
Temperature warning light ........................................... 3-12
Automatic/Emergency Locking Retractor (A/ELR) ........... 1-10
B
Battery ............................................................................. 11-40
Jump starting ................................................................. 9-8
Replacement (Remote keyless entry system) ............... 2-9Brake
Booster ...................................................................... 11-27
Fluid ........................................................................... 11-25
Pad and lining ............................................................ 11-29
Pedal .......................................................................... 11-27
Brake pedal
Free play .................................................................... 11-27
Reserve distance ....................................................... 11-28
Brake system .................................................................... 7-15
Warning light ................................................................ 3-13
Braking ............................................................................. 7-15
Breaking-in of new brake pads and linings ................ 11-29
Tips .............................................................................. 7-15
Bulb
Chart ............................................................................ 12-9
Replacing ................................................................... 11-44
C
Capacities ......................................................................... 12-4
Cargo
Area cover ..................................................................... 6-9
Area light ............................................................. 6-2, 11-52
Tie-down hooks ............................................................ 6-10
Catalytic converter .............................................................. 8-3
Center
Console .......................................................................... 6-4
Vents .............................................................................. 4-3
Changing
Flat tire ........................................................................... 9-4
Oil and oil filter ............................................................. 11-8
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Index
14-3
14
CHECK ENGINE warning light/Malfunction indicator
lamp .............................................................................. 3-11
Checking
Brake pedal free play ................................................. 11-27
Brake pedal reserve distance .................................... 11-28
Clutch function ........................................................... 11-28
Clutch pedal free play ................................................ 11-28
Engine oil level ............................................................ 11-8
Fluid level .................................. 11-20, 11-24, 11-25, 11-26
Gear oil level ......................................... 11-19, 11-22, 11-23
Child restraint systems ..................................................... 1-22
Installation with A/ELR seatbelt ................................... 1-25
Lower and tether anchorages ...................................... 1-29
Child safety ............................................................................ 5
Locks ........................................................................... 2-17
Chime
Key ................................................................................ 3-5
Seatbelt ................................................................ 1-10, 3-9
Cigarette lighter socket ....................................................... 6-5
Cleaning
Aluminum wheels ........................................................ 10-3
Interior ......................................................................... 10-5
Ventilation grille ........................................................... 4-11
Climate control system
Automatic ....................................................................... 4-7
Manual ........................................................................... 4-3
Clock ................................................................................ 3-15
Clutch fluid ...................................................................... 11-26
Clutch pedal ................................................................... 11-28
Coat hook ........................................................................... 6-8
Coin tray ............................................................................. 6-4
Cooling system ............................................................... 11-12Corrosion protection .................................................. 8-8, 10-4
Cruise control .................................................................... 7-21
Indicator light ................................................................ 3-14
Set indicator light ......................................................... 3-15
Cup holder .......................................................................... 6-5
D
Daytime running light system ............................................ 3-17
Differential gear oil
Front ........................................................................... 11-22
Rear ........................................................................... 11-23
Dimensions ....................................................................... 12-2
Disarming the system ....................................................... 2-15
Disc brake pad wear warning indicators ........................... 7-16
Dome light ................................................................ 6-2, 11-52
Door locks ........................................................................... 2-4
Door open warning light .................................................... 3-13
Drive belts ....................................................................... 11-18
Driving
Car phone/cell phone ........................................................ 7
Drinking ............................................................................. 6
Drugs ................................................................................ 7
Foreign countries ........................................................... 8-4
Pets ................................................................................... 7
Snowy and icy roads ...................................................... 8-7
Tips ......................................................................... 7-9, 8-5
Tired or sleepy .................................................................. 7
E
EBD (Electronic brake force distribution) system ............. 7-18
Electrical system ............................................................... 12-3
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14-4
Index
Electronic Brake Force Distribution (EBD) system ........... 7-18
Emergency Locking Retractor (ELR) ................................ 1-10
Engine
Compartment overview ................................................. 11-6
Coolant ....................................................................... 11-13
Exhaust gas (Carbon monoxide) ............................... 6, 8-2
Hood ............................................................................. 11-4
Oil ................................................................................. 11-8
Overheating ................................................................. 9-10
Starting .......................................................................... 7-6
Stopping ........................................................................ 7-8
Exterior care ..................................................................... 10-2
F
Flat tires ............................................................................. 9-4
Floor mat ............................................................................ 6-8
Fluid level
Automatic transmission .............................................. 11-20
Brake .......................................................................... 11-25
Clutch ......................................................................... 11-26
Power steering ............................................................ 11-24
Folding down the rear seat ................................................. 1-7
Front
Differential gear oil ...................................................... 11-22
Fog light button ............................................................ 3-19
Seatbelt pretensioners ................................................. 1-19
Seats ............................................................................. 1-2
Turn signal light .......................................................... 11-49
Fuel .................................................................................... 7-2
Economy hints ............................................................... 8-2
Filler lid and cap ............................................................ 7-3
Gauge ............................................................................ 3-7
Requirements ................................................................ 7-2Fuses .............................................................................. 11-41
Fuses and circuits ............................................................. 12-6
G
GAWR (Gross Axle Weight Rating) .................................. 8-11
Glove box ........................................................................... 6-4
GVWR (Gross Vehicle Weight Rating) ............................. 8-11
H
Hazard warning flasher ....................................................... 3-6
Head restraint adjustment ........................................... 1-4, 1-6
Headlight beam leveler ..................................................... 3-18
Headlight flasher ............................................................... 3-16
Headlights .............................................................. 3-16, 11-46
Heater operation ................................................................. 4-5
High beam indicator light .................................................. 3-14
Horn .................................................................................. 3-26
Hose and connections .................................................... 11-12
I
Ignition switch ..................................................................... 3-3
Illuminated entry ................................................................. 2-8
Illumination brightness control .......................................... 3-18
Immobilizer ......................................................................... 2-3
Indicator light
High beam ................................................................... 3-14
Selector lever position ................................................. 3-14
Turn signal ................................................................... 3-14
Inside mirror ...................................................................... 3-24
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