oil SAAB 9-3 2003 Owner's Manual

220 Car careTwo-coat enamelAs the name implies, two-coat enamel is
applied in two operations. The first coat, the
base color, contains the pigment, metal
flakes and binder. The second coat consists
of a clear enamel, which provides the final
gloss for the paintwork and protects the
base from moisture and environmental con-
taminants.
Touch-up stone-chip damage as follows:
1 Thoroughly clean the damaged area.
2 Then apply the primer, base colour and
finally, the clear enamel. To achieve the
best finish, apply two or three coats of
primer.
Anti-corrosion
treatmentThe entire car undergoes a series of anti-
corrosion processes during production.
These include electrophoretic priming,
polyester-based coating to protect against
stone chip damage and corrosion, and
treatment of body cavities and members
with thin, penetrating rustproofing oil.
In addition, most body panels, such as the
hood, doors and floor pan are galvanized.
The anti-corrosion treatment on some parts
of the car is constantly exposed to wear and
prone to damage. This applies particularly
to the underside of the car and inside the
wheel arches, where grit, road salt and the
like that are thrown up can give rise to cor-
rosion where the underseal has worn away.
The extent of this obviously depends on the
conditions in which the car is used.
Accordingly, make it a habit to hose the
underside of the car often and to inspect the
condition of the underseal. The anti-corro-
sion warranty does not relieve the car owner
of the need to carry out normal maintenance
to the rustproofing and to make good any
damage.
Surface treatment composition1 Body panel
2 Zinc (certain components only) 7.5 µm
3 Phosphate coating 3 –5 µm
4 Cathodic ED 30 µm
5 Intermediate coat 40 –45 µm
6 Metallic base/solid base 13 µm
7 Clear enamel 45 µm
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221 Car care
Use a hose to clean the underside of the car
thoroughly. After it has dried, use a brush or
spray to apply a viscous anti-corrosion
agent to any worn or damaged areas, to
prevent the onset of corrosion.
Even after the anti-corrosion warranty has
expired, it makes good sense to continue to
maintain the rustproofing.
Seams in the body, especially those in the
doors and trunk lid, are particularly vulnera-
ble to corrosion from the outside, caused by
grit and salt thrown up from the road, and to
corrosion from the inside, largely as a result
of condensation. Keep the seams clean and
at the first sign of any rust, apply a thin, pen-
etrating, anti-corrosion oil. Your Saab
dealer will be pleased to give you further
advice.
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish.
Body panels may rust through if the process
is unchecked. Rusting can occur wherever
water is trapped or where the car’s panels
are continuously damp.
Damage to paint and undercoating by
stones, gravel and minor crashes immedi-
ately exposes metal to air and moisture.
Road salts used for de-icing will collect on
the bottom of the car and promote rusting.
Areas of the country with high humidity have
a greater potential for rust problems, espe-
cially where salt is used on roads or there is
moist sea air. Industrial pollution (fallout)
may also damage paint and promote rust-
ing.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Performa-
tion Limited Warranty described in the war-
ranty booklet.
1Wash the car frequently, and wax at
least twice a year. Under adverse
conditions, where there is a rapid
buildup of dirt, sand or road salt, wash
your car at least once a week. After
extreme exposure to salted snow or
slush, evidenced by a white film on the
car, wash the car immediately. Frequent
washing will prevent paint damage from
acid rain and other airborne contami-
nants such as tree sap and bird drop-
pings. If any of these contaminants are
noticed on the car the finish should be
washed immediately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.
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223 Car care
1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 Rear window seal: PUR
5 C/D-pillar trim: PP
6 Tail light: PMMA
7 Rear bumper:
shell – PP/EPDM
core – expanded PP
8 Fuel tank: PE
9 Side window seal: PP/EPDM
10 A-pillar trim, textile: PC/ABS
11 Side trim: PVC
12 Rearview mirror: ABS
13 Sill scuff plate: PP/EPDM
14 Wheel arch liner: PP
15 Wheel cover: PA
16 Direction indicator lamp lens: PMMA
17 Front spoiler: PP/EPDM
18 Front bumper:
shell – PP/EPDM
core – expanded PP
19 Washer fluid reservoir: PE
20 Grille: ABS
21 Fan shroud: PP
22 Scuttle panel finisher: PC/ASA
19 2022
211234
18
1716 151412
1311 7
10 9 8 6 5
ABS Acr ylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic
plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylatePOM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride
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225 Car care
Maintenance The compressor drive belt should be
inspected under the regular service
program.
 Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
 Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
Note:
The A/C system cannot be switched on
when the outside temperature is below 32°F
(0°C). Turn on the A/C system when the car
is standing in a warm place. Simplest is to
always have the A/C button pressed in. The
A/C system will then cut in automatically
when the outside temperature is high
enough.NOTICEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
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230 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
SERVICE INTERVALSThe maintenance schedule begins with an
Inspection Service at 30 days. A time for
service message will illuminate on the Saab
Instrument Display (SID) when the car is
due for regular maintenance. There are twi
different messages that will appear:
TIME FOR INTERMEDIATE SERVICE
indicates that an oil/filter change is required
along with several inspections. This mes-
sage is set by the engine management
system which calculates service intervals
based on several factors including driving
habits, ambient temperature, number of
cold starts, mileage driven and elapsed time
since the last service. Based on this algo-
rithm, this message may appear at mileage
as low a 8,000 or as high as 15,000 miles.
If mileage accumulation does not occur, the
message will be set, and maintenance
required at a maximum of 2 years.
TIME FOR MAJOR SERVICE will be set
when additional maintenance is necessary,
such as air filter or spark plug replacement.
This message will appear at 30,000 mile
intervals. When either message is dis-
played, contact your Saab Dealer for a ser-
vice appointment.
Failure to perform scheduled maintenance
in a timely manner may result in serious
damage to key components or systems.
.NOTICEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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231 Maintenance and owner assistance
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(frequent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a main-
tenance log and a separate log sheet for list-
ing any additional service and repairs.
There are five coupons at the front of the
section, three of which are for documenting
extra engine oil and filter changes, one for
extra automatic transmission fluid services
necessary for severe service conditions,
one for brake fluid changes and one for
coolant flushes. These are followed by log
sheets for all normal scheduled mainte-
nance in the order it is to be performed,
beginning with the “First Service”.HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
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235 Technical data
General particulars _____ 236
Engine _______________ 238
Engine oil _____________ 238
Fuel__________________ 240
Engines ______________ 240
Electrical system_______ 240
Drive belt _____________ 240
Manual transmission ___ 241
Automatic transmission _ 241
Suspension ___________ 242
Steering ______________ 242
Brake system__________ 242
Wheels and tires _______ 243
Plates and labels _______ 246
Technical data
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238 Technical dataEngine Engine oilType: Four cylinders,
double overhead
camshafts,
16 valves, two
balancer shafts,
dual-mass flywheel
Cylinder bore_______________________ 3.386'' (86 mm)
Stroke ____________________________ 3.386'' (86 mm)
Swept volume ______________________ 122 cu.in. (1.998 l)
Idling speed________________________ 670 rpm
Antifreeze _________________________ Saab-approved
antifreeze
Coolant capacity ____________________ 7.5 qts. (7.1 l)
Oil grade
:
We recommend the use of Saab or Mobile oils, available from
you Saab dealer, for regular oil changes.
These oils are specially developed from high-quality compo-
nents to meet the demands of extended service intervals (max.
18,000 miles (30,000 km) or 2 years). Saab and Mobil oils are
tested and approved in accordance with the GM standard for
long-life oils. Such gasoline engine oils are given the designa-
tion GM-LL-A 025. The requirements are the same for diesel
oils, though these are given the designation GM-LL-B 025.
To ensure optimum engine performance, with regard to lu-
brication, the ability to dissolve residues and the neutrali-
sation of combustion products in the oil, for a service
interval of 18,000 miles (30,000 km) or a maximum of
2 years, the engine oil used must fulfil GM-LL-A 025 (gaso-
line engines) or GM-LL-B 025 (diesel engines).
Only oil of the above grades may be used.
Oils of the above grades contain the additives required for
the engine to function well. We advise against the use of
further additives.
The gasoline engine oil is unique in that not only does it fulfil the
stringent requirements demanded by API and ACEA standards
but also meets ACEA requirements for fuel-saving properties.
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239 Technical data
Other grade classifications:API and ACEA designations can also be found on the packag-
ing alongside the GM designations GM-LL-A 025 and
GM-LL-B 025. Oil for gasoline engines classified in accordance
with API standards (American Petroleum Institute) can include
SH (since 1993), SJ (since 1996) and SL (from 2001) classes.
SL class oils fulfil the most stringent requirements. These grade
classes are most often combined with the corresponding class-
es for diesel engines. The class designations for diesel engines
begin with the letter "C" (Commercial). For example, a grade
combination suitable for both types of engine could be API SJ/
CF or SL/CF.
Under ACEA nomenclature, oils are divided into Class A for
petrol engines and Class B for diesel engines. There is a further
class for heavy diesel engines. Each class is divided into
three or four (diesel) grades where grades 2 and 3 (diesel: 4)
normally encompass products comprising semi and fully-
synthetic components.
In the same way as in the API system, gasoline and diesel en-
gine specifications are combined for products that can be used
in both types of engine. For example, a grade designation could
be ACEA A2/B2 or ACEA A3/B3-B4.
Viscosity:

The viscosity of oil is classified according to the SAE standard
(SAE: Society of Automobile Engineers). Nowadays, multigrade
oils are always used in cars. The properties of these oils facili-
tate starting the car in cold weather but mean that the oil is also
sufficiently viscous to coat all moving parts under all operating
conditions.
Multigrade oils are graded with two viscosities, e.g. 0W-30,
where the 0W meets certain viscosity requirements at –22°F (–
30°C), while the 30 fulfils requirements at a temperature of
212°F (100°C).
The approved gasoline engine oil, GM-LL-A 025, has a vis-
cosity of SAE 0W-30.
Oil capacity, including filter (oil change) __ 6.3 qts. (6.0 l)
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241 Technical data
Manual transmission Automatic transmissionType _____________________________ Fully synchronized
with final drive gear
and differential
Oil type (for topping up) _______________ Saab MTF 0063
Oil capacity ________________________ 2.0 qts. (1.9 l)
Speed (mph/km/h) at 1000 rpm in highest
gear (5th gear):
1.8t and 2.0t ______________________ 27–30/43–45Type _____________________________ Electronically-
controlled, 5-speed,
fully-automatic with
hydraulic torque
converter, planetary
gears and integral
final drive.
Lock-up function in
selector positions 3,
4 and 5.
Selector lever positions _______________ P, R, N, D, M
Oil capacity, total ____________________ 7.6 qts. (7.2 litres)
Oil type ___________________________ Saab 3309
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph/km/h) at 1000 rpm in top gear:
1.8t, 2.0t and 2.0T _________________ 28–30/46–49
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