check engine light SAAB 9-5 2001 User Guide

Page 148 of 272

148 Starting and drivingIgnition switchThe combined ignition switch and
gear-lever lock is located in the center con-
sole between the front seats. The ignition
key can only be removed when reverse is
engaged (automatic transmission: selector
in ”P” position).
The key fits all the locks on the car. The key
number is specified on the small plastic
strap that comes with the keys when the car
is delivered. Keep a note of the key number
in a safe place, as you will need to quote it if
ordering a replacement key.
See also page 34.
LOCK position Engage reverse and turn the key to LOCK.
Automatic transmission: select ”P”.
The gear lever is locked. This is the only position in which the key can be
removed.
The parking lights, hazard warning lights and interior lighting all work. OFF position Gear lever no longer locked.
Certain electrical circuits operationalON position All electrical circuits working. Do not leave the key in the ON position
when the engine is not running. Turn the key to OFF to switch off the
electrical circuits. In the ON position certain warning and indicator lights
come on as a check, and they normally are extinguished after about
3 seconds.ST (starter) position The starter operates when the key is turned to this position. When
released, the key will spring back to the ON position. If the engine fails to
start, the key must first be turned back to the position between OFF and
LOCK before the starter can be operated again.
When the starter motor is running, several electrical circuits are
disconnected to facilitate starting.
LOCK
OFFONST
LOCK
OFFONST
LOCK
OFFONST
LOCK
OFFONST
IB1120
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151 Starting and driving
Limp-home modeThe car’s engine-management system
includes a diagnostic function that checks
numerous internal functions after the
engine has been shut off. If a fault is
detected in the throttle system, the
engine-management system puts the throt-
tle system into the limp-home mode. This
limits idling control, disables the cruise-con-
trol system and limits the capacity of the A/C
compressor.
If the limp-home mode is in operation
(”Engine malfunction (CHECK ENGINE)”
light on, see below) and the outside temper-
ature is close to or below freezing, you may
need to use some throttle on starting (some
pressure on the accelerator).
If the diagnostic system has detected a fault
in the engine-management system, the
”Engine malfunction (CHECK ENGINE)”
light on the main instrument panel will
come on (see page 51), indicating that you
should have the car checked as soon as
possible by an authorized Saab dealer.
Important
considerations for
drivingThe engine-management system in the
Saab 9-5 is called Saab Trionic T7. The
system manages the ignition, fuel injection
and turbo boost pressure.
The Trionic T7 system developed by Saab
is an intelligent engine-management
system designed to achieve optimum driv-
ability under differing driving conditions.
The system makes adjustments automati-
cally, for instance, if the car is being driven
at altitude (oxygen-deficient air), for differ-
ent grades of fuel (AON 87–93) and for dif-
ferent load conditions.
1 Starting and driving
 Refrain from using full throttle before
the engine has warmed up (before
needle in mid-range on temperature
gauge).
 A safety function prevents the engine
from revving faster than 6,000 rpm by
limiting the induction air.
2 Stopping the engine
 Do not rev the engine immediately
before switching it off - stop the engine
when it is idling.
3 Regulating the boost pressure
 The system is optimized for fuel with an
octane rating of AON 90. The 2.3 T
(Aero) and 3.0t V6 are optimized for
NOTEIf the CHECK ENGINE warning light
starts to flash, ease off the accelerator
slightly. If the light does not cease to flash
within 5 seconds, stop the car in a suita-
ble place as soon as possible and turn off
the engine. The car must be towed to an
authorized Saab dealer.
If the CHECK ENGINE warning light
flashes, it indicates that the engine is
misfiring which can result in damage to
the catalytic converter.
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Page 169 of 272

169 Starting and driving
Traction Control SystemHow the system works The traction control system (TCS) is
designed to prevent wheelspin. This
enables the car to achieve the best possible
grip and, hence, maximum tractive effort,
together with greater stability.
The TCS system uses information from the
ABS system’s wheel sensors to detect
when the front (driving) wheels are rotating
faster then the rear wheels. It then monitors
whether one driving wheel is rotating faster
than the other. If so, the faster wheel is
retarded until both wheels are rotating at the
same speed.
If the two front wheels are rotating at the
same speed but are turning faster than the
rear wheels, the torque from the engine is
reduced to eliminate the difference.
The process continues until all the wheels
are rotating at the same speed.
The advantages of the TCS system become
most apparent when the cohesion between
the front wheels and the road surface is so
low that one or both of the wheels would
lose their grip were the car not equipped
with the TCS, e.g.:  When the car is pulling away or accelerat-
ing with the front wheels on different sur-
faces (e.g. one slippery and one dry). The
TCS then functions like an electronic dif-
ferential lock.
 When the car is pulling away or accelerat-
ing on a slippery road, in which case the
TCS eliminates wheelspin. The same
applies when the car is reversing.
 On cornering, if there is a tendency for the
inner front wheel to rotate faster than the
other wheels.
 On overtaking.
TCS OFF The TCS OFF indicator on the main instru-
ment panel will come on:
 If a fault has been detected and the
system has therefore been switched off.
 If there is a fault in the ABS system.
 If the system has been switched off man-
ually.
The indicator light will also come on for
4 seconds when the ignition key is turned to
ON, while an internal system check is per-
formed. TCS indicator The indicator light will come on for
4 seconds when the ignition key is turned to
ON, while an internal system check is per-
formed.
The TCS light in the tachometer comes on
when the system is operative, i.e. when the
wheels are not rotating at the same speed.
The fact that the TCS system is operative
indicates that the limit for grip has been
exceeded and that the driver must exert
greater care.
WARNING
In normal driving, the TCS system
enhances the safety of the car, but it does
not mean that the car can be driven faster.
The same care and prudence normally
applied should be displayed on cornering
and when driving on slippery roads.
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Page 171 of 272

171 Starting and driving
a major impact on fuel consumption after
the engine has started from cold. Thus, if the
car is mainly used for short journeys of
3–5 miles (5–8 km), the fuel consumption
will be 60–80 % higher than normal.Driving technique To obtain the best running economy, not
only regarding fuel consumption but gen-
eral wear also, regular service is required.
 High speed, unnecessary acceleration,
heavy braking and much low gear work all
gives rise to higher fuel consumption.
 Frequent gear changing in traffic, starting
in cold weather, the use of studded tires
and roof racks, and towing a trailer all
increase fuel consumption.
 Do not run the engine when the car is sta-
tionary.
If idling, it will take much longer before the
engine becomes hot. Engine wear is
greatest during this warming-up phase.
Therefore drive away as soon as possible
after the engine is started and avoid high
revving. Driving in a low gear results in higher fuel
consumption than in a high gear because
of the higher engine speed for a given
road speed. Always change up to a higher
gear as soon as traffic conditions allow
and use the highest gear as much as pos-
sible.
 Check the air pressure in the tires once a
month. Incorrect pressures increase tire
wear. It is better to have slightly higher
pressure than lower.
 Check fuel consumption regularly.
Increased consumption can indicate that
something is wrong and that the car
needs to be checked by an authorized
Saab dealer.
Practical trials on the roads have demon-
strated that substantial savings in fuel con-
sumption can be made if the above advice
is heeded.
Road conditions Wet roads increase fuel consumption, as do
unpaved roads and driving in hilly country
(the amount of fuel saved driving downhill is
less than the additional amount required to
climb the hill).
Engine block heater (standard
equipment in Canada, accessory in
U.S.)The following are just some of the benefits
to the car and the environment of using an
engine block heater:
 Lower fuel consumption.
 Reduced wear on the engine.
 Inside of car warms up faster.
 Exhaust emissions substantially reduced
over short runs.
The engine heater is effective at outside
temperatures up to +15-20°C. The warmer
it is outside, the shorter the time the engine
heater needs to be connected. Longer than
1.5 hours is unnecessary.
If the car is equipped with a removable,
electrical cabin heater that is not in use, this
should be stored in the luggage compart-
ment.
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Page 182 of 272

182 Starting and drivingRear towing eyeThe car has a permanently mounted towing
eye at the back. If the car is equipped with a
trailer hitch, this can be used instead of the
towing eye. Considerations when towing the car
with manual transmission Gear lever in neutral and parking lights on.
Drive carefully and do not exceed the
speed limit for vehicles being towed.
Always try to keep the towrope taut by
gently applying the brake, as necessary.
This will avoid the towrope being jerked
violently.
Considerations when towing the car
with automatic transmission Selector lever at N (neutral) and parking
lights on.
Drive carefully and do not exceed the
speed limit for vehicles being towed.
Always try to keep the towrope taut by
gently applying the brake, as necessary.
This will avoid the towrope being jerked
violently. 1 Selector lever in position N.
2 Raise the oil level in the gearbox above
normal by 2 extra quarts. Use oil of type
Texaco Texamatic Dexron III.
3 The local regulations on towing speeds
must be followed.
The highest permissible towing speed is
30 mph (50 km/h), unless the legal limit
is lower. The longest permissible towing
distance is 25-30 miles (40-50 km). If the
car has to be transported farther than
that, summon a tow truck. A flat bed tow
truck is the preferred method to tow.
4 When the car is being returned to ser-
vice, check the gearbox oil, and reduce
it to the prescribed amount if necessary.
Failure to follow these guidelines can result
in damage.
Cars with automatic transmission cannot be
bump started. In an emergency, it is possi-
ble to start the engine using jump leads (see
the section, ”Jump starting” on page 183). NOTE The car must be towed front first.
 If the car is to be towed with the front
wheels off the ground, make sure the
parking brake is off, as this acts on the
rear wheels.
IB483
Rear towing eye
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Page 184 of 272

184 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (-) will go to negative (-) or a
major metal engine part with a good
ground. Do not connect (+) to (-) or you
will get a short that could injure you or
would damage the battery and maybe
other parts as well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.8 Now connect the black negative (-)
cable to the good battery’s negative ter-
minal.
Do not let the other end touch anything
until the next step. The other end of the
negative cable does not go to the dead
battery. It goes to a major metal part with
a good ground on the engine of the vehi-
cle with the discharged battery.
9 Attach the cable at least 18 inches
(45 cm) away from the discharged bat-
tery, but not near engine parts that
move. The electrical connection is just
as good there, but the chance of sparks
getting back to the battery is much less.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after
a few tries, it probably needs service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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Page 192 of 272

192 Car care and technical informationORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative
emission canister. When the engine is sub-
sequently started, the evaporative emission
canister is gradually purged as air is sucked
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”TIGHTEN FUEL FILLER CAP”
message to appear on SID.
Refueling, see page 154.
Engine2.3-liter engineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
3.0t V6 engine The 3.0-liter engine is a transverse, V6
engine with each bank of cylinders having
double overhead camshafts and 4 valves
per cylinder.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
IB601
Balance shafts, 4-cyl. engine
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Page 205 of 272

205 Car care and technical information
Changing bulbs Check that the new bulb is working when finished.
Some bulbs are of the ”Long-Life” type. Make sure the same type is
fitted when changing one of these.
Headlight aiming, see page 238.
Headlight bulb for high beam1 Unscrew the cover from the back of the lamp unit.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip.
7 Plug in the connector.
8 Screw on the cover.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
NOTE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possible
short-circuiting.
IB510
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Page 216 of 272

216 Car care and technical informationMaxi fusesThe Maxi fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The Maxi fuses are designed to protect the
car’s electrical system from being dam-
aged. Each Maxi fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare Maxi fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules that monitor and control a variety
of functions, including:
DICE controls (among other things):
 Front lights and interior lighting.
 Instrument illumination.
 Intermittent wiper operation.
 Electric heating of rear window and door
mirrors.
 Cooling fans.
TWICE controls (among other things):
 Central locking.
 Car alarm (Anti-theft system).
 Engine immobilizer.
 Autochecking of lights.
 Electric heating of rear seat.
 Safety belt reminder.
 Electrically adjustable passenger seat.The DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control mod-
ules and components connected to the bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which facilitates fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTEIf a Maxi fuse blows, it means that there
is a major fault in the electrical system.
Have the car checked without delay by
an authorized Saab dealer.
IB529
Maxi fuses under the hood
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Page 228 of 272

228 Car care and technical informationIf a floor jack is used, it can be applied to the
standard jacking points used by the dealer.
A floor jack can lift both front wheels or both
rear wheels off the ground simultaneously.
A jack stand must then be applied under-
neath the front of the engine subframe (at
the fixing point for the towrope-attachment
eye) or to the rear towrope-attachment eye
(or under the trailer hitch, if fitted).
1 Put the car in 1st gear (automatic trans-
mission: move selector to the P position)
and apply the parking brake.2 Wind the jack up to a suitable height
before placing it under the recess in the
sill.
Make sure that the jack fully engages
the recess in the sill and that the base of
the jack is steady and flat on the ground.
3 Remove the wheel cover (where appli-
cable).
Loosen the wheel bolts by half a turn.
4 Wind the jack to raise the wheel clear of
the ground. Remove the wheel bolts and
lift off the wheel.
5 Fit the wheel and screw in the bolts in the
sequence shown (opposite pairs).
Tighten the bolts enough for the bolts
and wheel to be seated correctly.
6 Lower the car and tighten the wheel
bolts to the correct torque in the
sequence shown (opposite pairs).
Tightening torque
Light-alloy wheels: 80 ft.lbs. (110 Nm)
Steel wheels: 80 ft.lbs. (110 Nm)
Do not overtighten the bolts using a per-
cussion nut tightener: not only can this
damage the wheels but it can also make
it impossible to undo the bolts using the
wheel wrench in the car’s toolkit. 7 Check-tighten the wheel bolts after a
few miles.
Tightening torque
Light-alloy wheels: 80 ft.lbs. (110 Nm)
Steel wheels: 80 ft.lbs. (110 Nm)NOTEApply the jack only to the jacking points
indicated.
NOTEWhen refitting wheel covers (where
applicable), make sure that the valve
protrudes through the hole in the wheel
cover.
IB1130
Jacking points for a trolley jack
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