engine SATURN AURA HYBRID 2007 Workshop Manual

If you drive regularly in steep country, or if you are
planning to visit there, here are some tips that
can make your trips safer and more enjoyable.
Keep your vehicle in good shape. Check
all uid levels and also the brakes, tires,
cooling system, and transaxle. These parts
can work hard on mountain roads.
{CAUTION:
If you do not shift down, the brakes could
get so hot that they would not work well.
You would then have poor braking or
even none going down a hill. You could
crash. Shift down to let the engine assist
the brakes on a steep downhill slope.
{CAUTION:
Coasting downhill in NEUTRAL (N) or with
the ignition off is dangerous. The brakes
will have to do all the work of slowing
down. They could get so hot that they
would not work well. You would then have
poor braking or even none going down a
hill. You could crash. Always have the
engine running and your vehicle in gear
when you go downhill.
Know how to go down hills. The most important
thing to know is this: let your engine do some of
the slowing down. Shift to a lower gear when
you go down a steep or long hill.
Stay in your own lane when driving on two-lane
roads in hills or mountains. Do not swing wide
or cut across the center of the road. Drive at
speeds that let you stay in your own lane.
236

You can run the engine to keep warm, but be
careful.
{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO
(carbon monoxide) gas to get inside. CO
could overcome you and kill you. You
cannot see it or smell it, so you might not
know it is in your vehicle. Clear away
snow from around the base of your
vehicle, especially any that is blocking the
exhaust pipe. And check around again
from time to time to be sure snow does
not collect there.
Open a window just a little on the side of
the vehicle that is away from the wind.
This will help keep CO out.
Run your engine only as long as you must. This
saves fuel. When you run the engine, make it go a
little faster than just idle. That is, push the
accelerator slightly. This uses less fuel for the
heat that you get and it keeps the battery charged.
240

You will need a well-charged battery to restart the
vehicle, and possibly for signaling later on with
the headlamps. Let the heater run for a while.
Then, shut the engine off and close the window
almost all the way to preserve the heat. Start
the engine again and repeat this only when you
feel really uncomfortable from the cold. But do it as
little as possible. Preserve the fuel as long as
you can. To help keep warm, you can get out of
the vehicle and do some fairly vigorous exercises
every half hour or so until help comes.
If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
In order to free your vehicle when it is stuck, you
will need to spin the wheels, but you do not
want to spin your wheels too fast. The method
known as rocking can help you get out when you
are stuck, but you must use caution.
{CAUTION:
If you let your vehicle’s tires spin at high
speed, they can explode, and you or
others could be injured. And, the
transaxle or other parts of the vehicle can
overheat. That could cause an engine
compartment re or other damage. When
you are stuck, spin the wheels as little as
possible. Do not spin the wheels above
35 mph (55 km/h) as shown on the
speedometer.
Notice:Spinning the wheels can destroy parts
of your vehicle as well as the tires. If you
spin the wheels too fast while shifting
the transaxle back and forth, you can destroy
the transaxle. SeeRocking Your Vehicle to
Get It Out on page 242.
For information about using tire chains on your
vehicle, seeTire Chains on page 319.
241

Service........................................................ 253
Accessories and Modications................... 253
California Proposition 65 Warning.............. 254
Doing Your Own Service Work.................. 254
Adding Equipment to the Outside of Your
Vehicle................................................... 255
Fuel............................................................. 255
Gasoline Octane........................................ 255
Gasoline Specications.............................. 255
California Fuel........................................... 256
Additives................................................... 256
Fuels in Foreign Countries........................ 258
Filling the Tank......................................... 258
Filling a Portable Fuel Container............... 261
Checking Things Under the Hood.............. 262
Hood Release........................................... 263
Engine Compartment Overview.................. 264
Engine Oil................................................. 265
Engine Oil Life System.............................. 268
Engine Air Cleaner/Filter............................ 270
Automatic Transaxle Fluid......................... 272
Engine Coolant.......................................... 272
Pressure Cap............................................ 275
Coolant Surge Tank Pressure Cap............ 275Engine Overheating................................... 275
Cooling System......................................... 278
Windshield Washer Fluid........................... 282
Brakes...................................................... 284
Battery...................................................... 287
Jump Starting............................................ 289
Bulb Replacement....................................... 294
Halogen Bulbs........................................... 294
Taillamps, Turn Signal, Sidemarker,
Stoplamps and Back-up Lamps.............. 294
License Plate Lamp................................... 296
Replacement Bulbs................................... 296
Windshield Wiper Blade Replacement....... 297
Tires............................................................ 298
Tire Sidewall Labeling............................... 299
Tire Terminology and Denitions............... 301
Ination - Tire Pressure............................. 304
Tire Pressure Monitor System................... 305
Tire Inspection and Rotation...................... 310
When It Is Time for New Tires.................. 311
Buying New Tires...................................... 312
Different Size Tires and Wheels................ 314
Uniform Tire Quality Grading..................... 315
Wheel Alignment and Tire Balance............ 316
Section 5 Service and Appearance Care
251

Wheel Replacement.................................. 316
Tire Chains............................................... 319
If a Tire Goes Flat.................................... 319
Tire Inator Kit.......................................... 320
Appearance Care........................................ 332
Cleaning the Inside of Your Vehicle.......... 332
Fabric/Carpet............................................. 333
Instrument Panel, Vinyl, and Other Plastic
Surfaces................................................ 334
Care of Safety Belts.................................. 335
Weatherstrips............................................ 335
Washing Your Vehicle............................... 335
Cleaning Exterior Lamps/Lenses................ 336
Finish Care............................................... 336
Windshield and Wiper Blades.................... 337
Aluminum Wheels...................................... 337
Tires......................................................... 338
Sheet Metal Damage................................. 338Finish Damage.......................................... 339
Underbody Maintenance............................ 339
Chemical Paint Spotting............................ 339
Vehicle Care/Appearance Materials............ 340
Vehicle Identication.................................. 341
Vehicle Identication Number (VIN)........... 341
Service Parts Identication Label............... 341
Electrical System........................................ 342
Add-On Electrical Equipment..................... 342
Windshield Wiper Fuses............................ 342
Power Windows and Other Power
Options.................................................. 342
Fuses........................................................ 343
Instrument Panel Fuse Block..................... 343
Engine Compartment Fuse Block............... 346
Rear Compartment Fuse Block.................. 348
Capacities and Specications.................... 351
Section 5 Service and Appearance Care
252

California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Engine exhaust,
many parts and systems (including some inside
the vehicle), many uids, and some component
wear by-products contain and/or emit these
chemicals.
Doing Your Own Service Work
{CAUTION:
Never try to do your own service on
hybrid components. You can be injured
and your vehicle can be damaged if you
try to do your own service work. Service
and repair of these hybrid components
should only be performed by a
Saturn-trained service technician with the
proper knowledge and tools.
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt any
vehicle maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
254

Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your
vehicle can affect the airow around it. This may
cause wind noise and affect windshield washer
performance. Check with your retailer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of your vehicle. To
help keep the engine clean and maintain optimum
vehicle performance, Saturn recommends the
use of gasoline advertised as TOP TIER Detergent
Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating
is less than 87, you might notice an audible
knocking noise when you drive, commonly referred
to as spark knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible. If
you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine
needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). Saturn recommends against the use
of gasolines containing MMT. SeeAdditives on
page 256for additional information.
255

California Fuel
If your vehicle is certied to meet California
Emissions Standards, it is designed to operate on
fuels that meet California specications. See
the underhood emission control label. If this fuel is
not available in states adopting California
emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal
specications, but emission control system
performance may be affected. The malfunction
indicator lamp may turn on and your vehicle may
fail a smog-check test. SeeMalfunction Indicator
Lamp on page 172. If this occurs, return to
your authorized Saturn retailer for diagnosis. If it is
determined that the condition is caused by the
type of fuel used, repairs may not be covered by
your warranty.
Additives
To provide cleaner air, all gasolines in the United
States are now required to contain additives
that will help prevent engine and fuel system
deposits from forming, allowing your emission
control system to work properly. In most cases,
you should not have to add anything to your fuel.
However, some gasolines contain only the
minimum amount of additive required to meet U.S.
Environmental Protection Agency regulations.
To help keep fuel injectors and intake valves clean,
or if your vehicle experiences problems due to
dirty injectors or valves, look for gasoline that is
advertised as TOP TIER Detergent Gasoline. Also,
your retailer has additives that will help correct
and prevent most deposit-related problems.
256

Fuels in Foreign Countries
If you plan on driving in another country outside
the United States or Canada, the proper fuel might
be hard to nd. Never use leaded gasoline or
any other fuel not recommended in the previous
text on fuel. Costly repairs caused by use of
improper fuel would not be covered by your
warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business
in the country where you will be driving.
Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter the
vehicle while pumping fuel. Keep children
away from the fuel pump; never let
children pump fuel.
258

Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
262