sunroof SATURN ION 2004 Owners Manual

Page 1 of 380

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................. 1-8
Child Restraints
.......................................1-29
Air Bag Systems
......................................1-50
Restraint System Check
............................1-59
Features and Controls..................................... 2-1
Keys
........................................................ 2-3
Doors and Locks
....................................... 2-9
Windows
.................................................2-14
Theft-Deterrent Systems
............................2-17
Starting and Operating Your Vehicle
...........2-18
Mirrors
....................................................2-36
OnStar
®System
......................................2-43
Storage Areas
.........................................2-44
Sunroof
..................................................2-45
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-20
Warning Lights, Gages, and Indicators
........3-27
Message Center
.......................................3-41
Audio System(s)
.......................................3-46Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-31
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-10
Headlamp Aiming
.....................................5-47
Bulb Replacement
....................................5-48
Windshield Wiper Blade Replacement
.........5-57
Tires
......................................................5-58
Appearance Care
.....................................5-87
Vehicle Identication
.................................5-94
Electrical System
......................................5-95
Capacities and Specications
...................5-102
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-9
Index................................................................ 1
2004 Saturn ION Owner ManualM
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Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are air bag system parts in several places around
your vehicle. You don’t want the system to inate
while someone is working on your vehicle. Your retailer
and the Saturn Service Manual have information
about servicing your vehicle and the air bag systems.
To purchase a service manual, seeService Publications
Ordering Information on page 7-10.
{CAUTION:
For up to one minute after the ignition key is
turned off and the battery is disconnected,
an air bag can still inate during improper
service. You can be injured if you are close to
an air bag when it inates. Avoid wires
wrapped with yellow tape, yellow coverings, or
yellow connectors. They are probably part of
the air bag systems. Be sure to follow proper
service procedures, and make sure the person
performing work for you is qualied to do so.
Air bag systems do not need regular maintenance.
Adding Equipment to Your
Air Bag-Equipped Vehicle
Q:If I add a luggage carrier or sunroof to the roof
of my vehicle, will it keep the roof-mounted side
impact air bags from working properly?
A:As long as the luggage carrier or sunroof is
properly installed so that the vehicle’s basic
structure isn’t changed, it’s not likely to keep the
roof-mounted side impact air bags from working
properly in a crash.
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Mirrors...........................................................2-36
Manual Rearview Mirror.................................2-36
Manual Rearview Mirror with OnStar
®................2-36
Automatic Dimming Rearview Mirror with
OnStar
®, Compass and Temperature
Display....................................................2-37
Automatic Dimming Rearview Mirror with
Compass and Temperature Display..............2-40
Outside Remote Control Mirror.......................2-42
Outside Power Mirrors...................................2-42
Outside Convex Mirror...................................2-42OnStar
®System.............................................2-43
Storage Areas................................................2-44
Glove Box...................................................2-44
Cupholder(s)................................................2-44
Center Console Storage Area.........................2-44
Roof Rack System........................................2-45
Convenience Net..........................................2-45
Sunroof.........................................................2-45
Section 2 Features and Controls
2-2
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Page 85 of 380

9(LOCK):This position locks your steering column
in a vehicle with a manual transmission. It is a
theft-deterrent feature. You will only be able to remove
your key when the ignition is turned to LOCK.
If you have an automatic transaxle, the ignition switch
can’t be turned to LOCK unless the shift lever is in
PARK (P).
{CAUTION:
If you have a manual transaxle removing the key
from the ignition switch will lock the steering
column and result in a loss of ability to steer the
vehicle. This could cause a collision. If you need
to turn the engine off while the vehicle is moving,
turn the key to ACC.
ACC (ACCESSORY):This position operates some of
your electrical accessories. It unlocks the steering wheel
and ignition.
R(RUN):This is the position the switch returns to
after you start your engine and release the switch.
The switch stays in the RUN position when the engine
is running. But even when the ignition is not running,
you can use RUN to operate your electrical accessories
and to display some warning and indicator lights.
/(START):This position starts the engine. When the
engine starts, release the key. The ignition switch will
return to RUN for normal driving.
A warning tone will sound if you open the driver’s door
when the key has not been removed from the ignition.
Retained Accessory Power (RAP)
Your vehicle has RAP a feature that allows certain
accessories to continue to work for up to 10 minutes
after the ignition has been turned off. The radio, wipers
(high speed only), power windows, sunroof, and rear
accessory power outlet will continue to work until
10 minutes have passed or any door has been opened.
2-19
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Roof Rack System
If your vehicle has a roof rack, you can load things on
top of your vehicle.
Notice:Loading cargo on the luggage carrier that
weighs more than 100 lbs. (45 kg) or hangs over the
rear or sides of the vehicle may damage your
vehicle. Load cargo so that it rests on the slats
as far forward as possible and against the side rails,
making sure to fasten it securely.
Don’t exceed the maximum vehicle capacity when
loading your vehicle. SeeLoading Your Vehicle
on page 4-33for more information.
To prevent damage or loss of cargo as you are driving,
check now and then to make sure the roof rack and
cargo are securely fastened.
Convenience Net
If you have a convenience net, the net attaches to the
oor of the trunk. Put small loads behind the net.
The net is not for heavier loads. Store them as far
forward in the trunk as you can.
See your retailer for information on obtaining a
convenience net.
Sunroof
Your vehicle may have a sunroof. With the ignition on,
press and hold the OPEN/VENT part of the switch
and the glass panel will open to the vent position.
Press and hold the OPEN/VENT part of the switch again
to open the glass panel.
Press and hold the CLOSE part of the switch to close
the glass panel. The sunshade can only be closed
by hand.
2-45
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Care of Your CDs
Handle CDs carefully. Store them in their original cases
or other protective cases and away from direct
sunlight and dust. If the surface of a CD is soiled,
dampen a clean, soft cloth in a mild, neutral detergent
solution and clean it, wiping from the center to the edge.
Be sure never to touch the side without writing when
handling CDs. Pick up CDs by grasping the outer edges
or the edge of the hole and the outer edge.
Care of Your CD Player
The use of CD lens cleaners for CD players is not
advised, due to the risk of contaminating the lens of the
CD optics with lubricants internal to the CD mechanism.
Fixed Mast Antenna
The xed mast antenna can withstand most car washes
without being damaged. If the mast should ever
become slightly bent, straighten it out by hand. If the
mast is badly bent, replace it.
Check occasionally to make sure the mast is still
tightened to the antenna base located on the hood of
the vehicle. If tightening is required, tighten by hand.
XM™ Satellite Radio Antenna System
The XM™ Satellite Radio antenna is located on the roof
of your vehicle. Keep this antenna clear of snow and
ice build up for clear radio reception.
The performance of the XM™ system may be affected if
the sunroof is open.
Loading items onto the roof of your vehicle can interfere
with the performance of the XM™ system. Make sure
that the XM™ satellite antenna is not obstructed.
3-71
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Page 327 of 380

Fuses Usage
FUEL PUMP Fuel Pump Relay
HVAC Climate Control
CLUSTER Instrument Panel Cluster
LIGHTER Cigar Lighter
RADIO
(BATT1)Radio Receiver, Entertainment
Memory
RADIO (ACC) Radio Receiver, Entertainment
SUNROOF Power Sunroof, OnStar Mirror
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
DASH Instrument Panel, Dimming Switch
IGN SW Ignition Switch
PARK Headlamp Switch
PWR OUTLET Auxiliary Power OutletFuses Usage
PWR
WINDOWSPower Window Switches
STOP Stoplamp (Brake) Switch
BCM ELECTIgnition Switch, Body Control
Module (BCM)
BMC (PWR) Entry Control, Trunk Release
Relay Usage
RUNClimate Control (HVAC Blower,
Control Heads)
ACCPower Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
FUEL PUMP Fuel Pump
ALC/PARKOnStar, Radio, Instrument Panel
Cluster, Body Control Module
(Entry Control), Cigar Lighter,
Headlamp Switch, License Lamp
5-97
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-8
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Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hydraulic
Clutch SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid
(Saturn Part No. 21013073).
Manual
TransaxleDEXRON III Manual Transaxle
Lubricant (Part No. 21019223).
5-Speed
Automatic
TransaxleSaturn T-IV Fluid
(Part No. 22689186).
VTi Variable
TransaxleDEX-CVT Fluid (Part No. 22688912).
VTi Variable
Transaxle
AdditiveDEX-CVT Fluid Additive
(Part No. 22697447).
Usage Fluid/Lubricant
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol
(Saturn Part No. 21038869 or
GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood, Trunk
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol
(Saturn Part No. 21038869 or
GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
6-15
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Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-4
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-36
Publications Ordering Information...................7-10
Vehicle Message.........................................3-45
Service Bulletins.............................................7-10
Service Engine Soon Light...............................3-36
Service Manuals.............................................7-10
Setting Preset Stations....................3-48, 3-51, 3-57
Setting the Time
Radios with Radio Data Systems (RDS).........3-47
Radios without Radio Data
Systems (RDS)........................................3-46
Setting the Tone (Bass/Treble)..........3-49, 3-52, 3-58
Sheet Metal Damage.......................................5-92
Shift Lock Release..........................................2-26
Shift Speeds..................................................2-29
Shifting Into Park (P).......................................2-31
Shifting Out of Park (P)...................................2-33
Shoulder Belt Height Adjuster (Sedan)...............1-16
Skidding........................................................4-14
Some Other Rainy Weather Tips.......................4-19
Special Fabric Cleaning Problems.....................5-88
Specications, Capacities...............................5-102Speedometer..................................................3-29
Split Folding Rear Seat..................................... 1-7
Starting Your Engine.......................................2-20
Steering.......................................................... 4-9
Steering in Emergencies..................................4-11
Steering Tips..................................................4-10
Steering Wheel, Tilt Wheel................................. 3-7
Storage Areas
Center Console Storage Area........................2-44
Convenience Net.........................................2-45
Cupholder(s)...............................................2-44
Glove Box..................................................2-44
Roof Rack System.......................................2-45
Storing the Flat or Spare Tire and Tools................5-84
Stuck in Sand, Mud, Ice or Snow......................4-30
Sun Visors.....................................................2-16
Sunroof.........................................................2-45
T
Tachometer....................................................3-29
Taillamps
Stoplamps, and Back-Up Lamps....................5-55
Temperature and Compass Display....................2-37
Temperature Display........................................2-40
Theft-Deterrent, Radio.....................................3-68
13
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