brake fluid SATURN ION 2005 Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-20
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-24
Manual Transaxle Fluid..................................5-24
Hydraulic Clutch...........................................5-24
Engine Coolant.............................................5-24
Coolant Surge Tank Pressure Cap..................5-27
Engine Overheating.......................................5-28
Cooling System............................................5-30Windshield Washer Fluid................................5-37
Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
Headlamp Aiming...........................................5-46
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps (Coupe)......................................5-47
Headlamps (Sedan)......................................5-48
Front Turn Signal Lamps (Sedan)...................5-50
Front Turn Signal and Parking
Lamps (Coupe).........................................5-51
Fog Lamps..................................................5-52
Sidemarker Lamps (Coupe)............................5-52
Center High-Mounted Stoplamp (CHMSL).........5-53
Taillamps, Stoplamps and Back-up Lamps........5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-56
Tire Sidewall Labelling...................................5-58
Tire Terminology and Denitions.....................5-60
Ination - Tire Pressure.................................5-63
Tire Inspection and Rotation...........................5-65
When It Is Time for New Tires.......................5-66
Section 5 Service and Appearance Care
5-1
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A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-22.
B. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” underEngine Oil on page 5-15.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
D. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-38andHydraulic Clutch
on page 5-24.E. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-96.
F. Remote Positive (+) Terminal. SeeJump Starting on
page 5-42.
G. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-24.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-37.
5-13
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A. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
B. Electric Engine Cooling Fan. SeeCooling System on
page 5-30.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 5-24.
E. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-38andHydraulic Clutch
on page 5-24.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-22.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-96.
H. Remote Positive (+) Terminal. SeeJump Starting on
page 5-42.
I. Engine Coolant Surge Tank. SeeCoolant Surge
Tank Pressure Cap on page 5-27.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-37.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick, clean it with a paper towel or
cloth and then push it back in all the way.
3. Pull out the dipstick again, keeping the tip down,
and check the level.
5-15
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Automatic Transaxle Fluid
It is not necessary to check the transaxle uid level. A
transaxle uid leak is the only reason for uid loss.
If a leak occurs, take the vehicle to your retailer’s service
department and have it repaired as soon as possible.
Change the uid and lter at the intervals listed in
Additional Required Services on page 6-6, and be sure
to use the transaxle uid listed inRecommended
Fluids and Lubricants on page 6-14.
Notice:Use of the incorrect automatic transaxle
uid may damage your vehicle, and the damages
may not be covered by your warranty. Always
use the automatic transaxle uid listed in
Recommended Fluids and Lubricants on page 6-14.
Manual Transaxle Fluid
It is not necessary to check the transaxle uid level. A
transaxle uid leak is the only reason for uid loss.
If a leak occurs, take the vehicle to your retailer’s service
department and have it repaired as soon as possible.
SeeRecommended Fluids and Lubricants on page 6-14
for the proper uid to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 5-38for more information.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-28.
5-24
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Brakes
Brake Fluid
The hydraulic clutch and
brake master cylinder use
the same reservoir.
The reservoir is lled with
DOT-3 brake uid. See
Engine Compartment
Overview on page 5-12for
the location of the
reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down. The rst is that the
brake uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the uid level goes back up. The other reason is
that uid is leaking out of the brake system or hydraulic
clutch system if you have a manual transaxle. If it is,
you should have both systems checked and the
necessary repairs made, since a leak means that sooner
or later your brakes and/or clutch will not work well, or
will not work at all.So, it is not a good idea to top off your brake uid.
Adding brake uid will not correct a leak. If you add uid
when your linings are worn, then you will have too
much uid when you get new brake linings. You should
add or remove brake uid, as necessary, only when
work is done on the brake and/or clutch hydraulic
system.
{CAUTION:
If you have too much brake uid, it can spill on
the engine. The uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
uid only when work is done on the brake
and/or clutch hydraulic system.
When your brake uid falls to a low level, your brake
warning light will come on. SeeBrake System Warning
Light on page 3-30.
5-38
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Checking Brake Fluid
You can check the brake uid level without removing
the reservoir cap by just looking at the brake uid
reservoir. The uid level should be at or below the MAX
ll mark. After work has been done on the brake
hydraulic system, make sure the level does not exceed
the MAX ll mark on the reservoir.
What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-14.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake uid.
Notice:
Using the wrong uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they will have to be replaced.
Do not let someone put in the wrong kind
of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle. If
you do, wash it off immediately. SeeAppearance
Care on page 5-83.
5-39
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Usage Fluid/Lubricant
Intercooler
System
(2.0L L4
Supercharged
engine)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hydraulic
Clutch SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid (Saturn
Part No. 21013073).
Manual
Transaxle
(2.2L L4
engine)DEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Manual
Transaxle
(2.0L L4
Supercharged
engine)Manual Transmission Fluid
(Part No. 21018899).
Usage Fluid/Lubricant
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor,
and Release
PawlLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood, Trunk,
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol
(Saturn Part No. 21038869 or
GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-15
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Audio System(s) (cont.)
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-44
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-44
Theft-Deterrent Feature................................3-65
Understanding Radio Reception.....................3-67
XM™ Satellite Radio Antenna System............3-68
Automatic Headlamp System............................3-14
Automatic Transaxle
Fluid..........................................................5-24
Operation...................................................2-21
B
Battery..........................................................5-41
Run-Down Protection...................................3-16
Battery Warning Light......................................3-29
Before Leaving on a Long Trip.........................4-21
Boost Gage...................................................3-39
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-26
System Warning Light..................................3-30
Brakes..........................................................5-38
Braking........................................................... 4-5Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-47
Center High-Mounted Stoplamp (CHMSL)........5-53
Fog Lamps.................................................5-52
Front Turn Signal and Parking Lamps.............5-51
Front Turn Signal Lamps..............................5-50
Halogen Bulbs............................................5-47
Headlamp Aiming........................................5-46
Headlamps.........................................5-47, 5-48
Replacement Bulbs......................................5-55
Sidemarker Lamps.......................................5-52
Taillamps, Stoplamps and Back-Up Lamps......5-54
Buying New Tires...........................................5-67C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications..........................5-100
Carbon Monoxide...................2-10, 2-30, 4-24, 4-37
Care of
Safety Belts................................................5-86
Your CD Player...........................................3-68
Your CDs ...................................................3-68
Center Console Storage Area...........................2-39
Center High-Mounted Stoplamp (CHMSL)...........5-53
Chains, Tire...................................................5-71
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