maintenance schedule SATURN ION 2006 Owners Manual

Page 1 of 392

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-9
Safety Belts
.............................................1-11
Child Restraints
.......................................1-32
Airbag System
.........................................1-54
Restraint System Check
............................1-68
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-13
Theft-Deterrent Systems
............................2-16
Starting and Operating Your Vehicle
...........2-17
Mirrors
....................................................2-32
OnStar
®System
......................................2-38
Storage Areas
.........................................2-40
Sunroof
..................................................2-41
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-18
Warning Lights, Gages, and Indicators
........3-25
Message Center
.......................................3-43
Audio System(s)
.......................................3-48Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-36
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
...............5-10
Headlamp Aiming
.....................................5-48
Bulb Replacement
....................................5-48
Windshield Wiper Blade Replacement
.........5-56
Tires
......................................................5-57
Appearance Care
.....................................5-90
Vehicle Identication
.................................5-99
Electrical System
......................................5-99
Capacities and Specications
...................5-109
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-11
Index................................................................ 1
2006 Saturn ION Owner ManualM
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Page 141 of 392

Passenger Compartment Air Filter
Passenger compartment air is routed through a
passenger compartment lter. The lter removes certain
particles from the air, including pollen and dust particles.
Reductions in airow, which may occur more quickly
in dusty areas, indicate that the lter needs to be
replaced early.
The lter should be replaced as part of routine
scheduled maintenance. SeeScheduled Maintenance on
page 6-4for replacement intervals. See your retailer for
details on changing the lter. To nd out what type of lter
to use, seeNormal Maintenance Replacement Parts
on page 6-15.
To access the passenger compartment air lter you
must go through the glove box.
1. Open the glove box and remove all articles from
the inside.2. Locate the doorstop insulators on each side of the
glove box and remove them.
3. Tilt the glove box door down by squeezing on each
side of the glove box until the door can be lowered
from its track. Lower the glove box door completely.
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Page 158 of 392

Oil Pressure Light
If you have a low engine oil
pressure problem, this light
will stay on after you start
your engine, or come on
when you are driving. This
indicates that your engine
is not receiving enough oil.
The engine could be low on oil, or could have some
other oil problem. Have it xed immediately.
The oil light may also come on when the ignition is on but
the engine is not running, the light will come on as a test
to show you it is working, but the light will go out when
you turn the ignition to START. If it doesn’t come on with
the ignition on, you may have a problem with the fuse or
bulb. Have it xed right away.{CAUTION:
Do not keep driving if the oil pressure is low.
If you do, your engine can become so hot that
it catches re. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:Lack of proper engine oil maintenance may
damage the engine. The repairs would not be covered
by your warranty. Always follow the maintenance
schedule in this manual for changing engine oil.
Passlock®Warning Light
Your vehicle is equipped
with a Passlock®
theft-deterrent system.
With this system, the
security light will ash
as you open the door if
your ignition is off.
For more information, seePasslock
®on page 2-17.
3-40
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Page 163 of 392

Transaxle Fluid Hot Message
If the TRANS HOT
message is displayed,
the automatic transaxle
uid may be overheating.
SeeEngine Overheating on page 5-29for more
information.
Change Engine Oil Message
When the CHG OIL
message is displayed,
it means that service
is required for your vehicle.
SeeScheduled Maintenance on page 6-4andEngine
Oil on page 5-15for more information.
Check Gage Message
If the CHK GAGE message
is displayed, the engine
coolant may be
overheated. A chime will
also sound to alert
you to this message.
If this message is displayed, check your engine coolant
temperature gage. If the needle is in the red area, your
engine may be overheating. SeeEngine Coolant
Temperature Gage on page 3-36andEngine
Overheating on page 5-29for more information.
Notice:Driving with either the CHK GAGE message
or the COOLANT message displayed in the message
center and the Engine Coolant Temperature Gage on
your instrument panel in the red zone could cause
your vehicle to overheat. SeeEngine Overheating on
page 5-29. Your vehicle could be damaged and the
damages might not be covered by your warranty.
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Page 235 of 392

3. When the chocks are in place, release the regular
brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transaxle or REVERSE (R) for a manual
transaxle.
5. Release the regular brakes.
When You Are Ready to Leave
After Parking on a Hill
1. Apply your regular brakes and hold the pedal
down while you:
start your engine
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. SeeScheduled Maintenance on
page 6-4for more information. Things that are
especially important in trailer operation are automatic
transaxle uid (don’t overll), engine oil, axle lubricant,
drive belt, cooling system and brake system. Each of
these is covered in this manual, and the Index will help
you nd them quickly. If you’re trailering, it’s a good idea
to review this information before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating
on page 5-29.
Changing a Tire When Trailer Towing
If you get a at tire while towing a trailer, be sure
to secure the trailer and disconnect it from the vehicle
before changing the tire.
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Page 259 of 392

When to Inspect the Engine
Air Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace it at the rst oil change after each
50,000 mile (83 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you
are driving in dusty/dirty conditions, inspect the lter
at each engine oil change.
How to Inspect the Engine
Air Cleaner/Filter
To inspect the air cleaner/lter remove the lter from
the vehicle and lightly shake the lter to release
loose dust and dirt. If the lter remains caked with dirt,
a new lter is required.To inspect or replace the engine air cleaner/lter, do the
following:
1. Loosen the hose clamp that is on the inlet duct on
the cover and pull off the hose.
2. For vehicles equipped with the 2.2L L4 or 2.4L L4
engine, release the two clips and turn the cover
upward to unhook the hinges. For vehicles equipped
with the 2.0L L4 supercharged engine, remove
the three screws on the cover.
3. Pull the air cleaner/lter box cover out and remove
the air lter element from the air lter box. If the
element is dirty, you should replace it. If the element
is only dusty, it may be cleaned by blowing
compressed air through it from the clean side.
Make sure you are away from your engine
compartment when cleaning the air lter with
compressed air.
4. Wipe all dust from inside the housing and inspect
the air cleaner and air inlet tube for cracks, cuts
and deterioration. The air inlet tube must be
replaced if it is damaged.
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Page 292 of 392

Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear
and cracking. SeeScheduled Maintenance on page 6-4
for more information.
Replacement blades come in different types and are
removed in different ways. For proper type and length, see
Normal Maintenance Replacement Parts on page 6-15.
To replace the windshield wiper blade assembly do
the following:
1. Lift the wiper arm away from the windshield.2. Push the release lever (B) to disengage the hook
and push the wiper arm (A) out of the blade (C).
3. Push the new wiper blade securely on the
wiper arm until you hear the release lever click
into place.
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Page 302 of 392

High Speed Operation (Red Line)
{CAUTION:
Driving at high speeds, 100 mph (160 km/h)
or higher, puts an additional strain on tires.
Sustained high-speed driving causes
excessive heat build up and can cause sudden
tire failure. You could have a crash and you or
others could be killed. Some high-speed rated
tires require ination pressure adjustment for
high speed operation. When speed limits and
road conditions are such that a vehicle can
be driven at high speeds, make sure the tires
are rated for high speed operation, in excellent
condition, and set to the correct cold tire
ination pressure for the vehicle load.
If your vehicle has 215/45ZR17 size tires, set the cold
tire ination pressure to 33 psi (227 kPa) for the
front and rear tires when operating your vehicle under
high-speed conditions. When you end high-speed
driving, return the tires to the cold ination pressure
shown on the tire and loading information label.
Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-68andWheel Replacement
on page 5-72for more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The rst rotation
is the most important. SeeScheduled Maintenance
on page 6-4.
When rotating non-directional tires, always use the
correct rotation pattern shown here.Non-Directional Tires
5-66
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Page 347 of 392

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-10
Recommended Fluids and Lubricants...............6-13
Normal Maintenance Replacement Parts..........6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1
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Page 348 of 392

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using the Maintenance Schedule
We at Saturn want to help you keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive very short distances only
a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your Saturn retailer.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the Tire and
Loading Information label. SeeLoading Your
Vehicle on page 4-31.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
6-2
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