brakes SATURN ION 2007 Owner's Manual

Making Turns
Notice:Making very sharp turns while
trailering could cause the trailer to come in
contact with the vehicle. Your vehicle could be
damaged. Avoid making very sharp turns
while trailering.
When you are turning with a trailer, make wider
turns than normal. Do this so your trailer will
not strike soft shoulders, curbs, road signs, trees
or other objects. Avoid jerky or sudden
maneuvers. Signal well in advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle may need a
different turn signal asher and/or extra wiring.
See your retailer if you need information.
The arrows on your instrument panel will ash
whenever you signal a turn or lane change.
Properly hooked up, the trailer lamps will also
ash, telling other drivers you are about to turn,
change lanes or stop.When towing a trailer, the arrows on your
instrument panel will ash for turns even if the bulbs
on the trailer are burned out. Thus, you may think
drivers behind you are seeing your signal when
they are not. It’s important to check occasionally to
be sure the trailer bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous
grades exceeding 6 miles (9.6 km). Extended,
higher than normal engine and transaxle
temperatures may result and damage your
vehicle. Frequent stops are very important to
allow the engine and transaxle to cool.
Reduce speed and shift to a lower gear before
you start down a long or steep downgrade. If you
do not shift down, you might have to use your
brakes so much that they would get hot and
no longer work well.
On a long uphill grade, shift down and reduce
your speed to around 45 mph (70 km/h) to reduce
the possibility of the engine and the transaxle
overheating. If your engine does overheat,
seeEngine Overheating on page 297.
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Parking on Hills
{CAUTION:
You really should not park your vehicle,
with a trailer attached, on a hill. If
something goes wrong, your rig could
start to move. People can be injured, and
both your vehicle and the trailer can be
damaged.
But if you ever have to park your rig on a hill,
here’s how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) for an automatic transaxle, or into
gear for a manual transaxle.
When parking uphill, turn your wheels away
from the curb. When parking downhill,
turn your wheels into the curb.
2. Have someone place chocks behind the trailer
wheels.3. When the chocks are in place, release
the regular brakes until the chocks absorb
the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transaxle or REVERSE (R) for
a manual transaxle.
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal
down while you:
start your engine
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the
chocks.
4. Stop and have someone pick up and store the
chocks.
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Service........................................................ 270
Accessories and Modications................... 270
California Proposition 65 Warning.............. 271
Doing Your Own Service Work.................. 271
Adding Equipment to the Outside of
Your Vehicle.......................................... 272
Fuel............................................................. 272
Gasoline Octane........................................ 272
Gasoline Specications.............................. 273
California Fuel........................................... 273
Additives................................................... 273
Fuels in Foreign Countries........................ 274
Filling the Tank......................................... 275
Filling a Portable Fuel Container............... 277
Checking Things Under the Hood.............. 278
Hood Release........................................... 279
Engine Compartment Overview.................. 280
Engine Oil................................................. 283
Engine Oil Life System.............................. 288
Engine Air Cleaner/Filter............................ 290
Automatic Transaxle Fluid......................... 292
Manual Transaxle Fluid............................. 293
Hydraulic Clutch........................................ 293Engine Coolant.......................................... 293
Coolant Surge Tank Pressure Cap............ 297
Engine Overheating................................... 297
Cooling System......................................... 300
Windshield Washer Fluid........................... 307
Brakes...................................................... 308
Battery...................................................... 311
Jump Starting............................................ 312
Headlamp Aiming........................................ 318
Bulb Replacement....................................... 318
Halogen Bulbs........................................... 318
Headlamps (Coupe)................................... 319
Headlamps (Sedan)................................... 320
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Coupe).............. 322
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Sedan).............. 323
Center High-Mounted
Stoplamp (CHMSL)................................ 324
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 324
License Plate Lamp................................... 326
Replacement Bulbs................................... 326
Section 5 Service and Appearance Care
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Service
Your Saturn retailer knows your vehicle best and
wants you to be happy with it. We hope you
will go to your retailer for all your service needs.
You will get genuine Saturn parts and
Saturn-trained and supported service people.
We hope you will want to keep your Saturn vehicle
all Saturn.
Genuine Saturn parts have one of these marks.
Accessories and Modications
When you add non-Saturn accessories to your
vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags,
braking, stability, ride and handling, emissions
systems, aerodynamics, durability, and electronic
systems like anti-lock brakes, traction control,
and stability control. Some of these accessories
may even cause malfunction or damage not
covered by warranty.
Saturn accessories are designed to complement
and function with other systems on your
vehicle. Your Saturn retailer can accessorize your
vehicle using genuine Saturn accessories.
When you go to your Saturn retailer and ask for
Saturn accessories, you will know that
Saturn-trained and supported service technicians
will perform the work using genuine Saturn
accessories.
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A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
B. Engine Oil Dipstick (Out of View). See
“Checking Engine Oil” underEngine Oil on
page 283.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Electric Engine Cooling Fan (Out of View).
SeeCooling System on page 300.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.F. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
G. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
H. Engine Coolant Surge Tank. SeeEngine
Coolant on page 293.
I. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.
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A. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 283.
B. Electric Engine Cooling Fan. SeeCooling
System on page 300.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 293.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
H. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
I. Engine Coolant Surge Tank. SeeCoolant
Surge Tank Pressure Cap on page 297.
J. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 280
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick, clean it with a paper
towel or cloth and then push it back in all
the way.
3. Pull out the dipstick again, keeping the tip
down, and check the level.
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Manual Transaxle Fluid
It is not necessary to check the transaxle uid level.
A transaxle uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to your
retailer’s service department and have it repaired
as soon as possible. SeeRecommended Fluids
and Lubricants on page 402for the proper uid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 308for more information.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs
rst, if you add only DEX-COOL
®extended
life coolant.The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 297.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to
−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core, or
radiator corrosion. In addition, the engine
coolant may require changing sooner, at the
rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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Brakes
Brake Fluid
The hydraulic clutch and
brake master cylinder
use the same reservoir.
The reservoir is lled
with DOT-3 brake
uid. SeeEngine
Compartment Overview
on page 280for the
location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst
is that the brake uid goes down to an acceptable
level during normal brake lining wear. When
new linings are put in, the uid level goes back
up. The other reason is that uid is leaking out of
the brake system or hydraulic clutch system if
you have a manual transaxle. If it is, you should
have both systems checked and the necessary
repairs made, since a leak means that sooner or
later your brakes and/or clutch will not work
well, or will not work at all.So, it is not a good idea to top off your brake uid.
Adding brake uid will not correct a leak. If you
add uid when your linings are worn, then you will
have too much uid when you get new brake
linings. You should add or remove brake uid, as
necessary, only when work is done on the
brake and/or clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake and/or clutch
hydraulic system.
When your brake uid falls to a low level, your
brake warning light will come on. SeeBrake
System Warning Light on page 170.
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Checking Brake Fluid
You can check the brake uid level without
removing the reservoir cap by just looking at the
brake uid reservoir. The uid level should be at or
below the MAX ll mark. After work has been
done on the brake hydraulic system, make sure
the level does not exceed the MAX ll mark on
the reservoir.
What to Add
When you do need brake uid, use only DOT-3
brake uid. Use new brake uid from a sealed
container only. SeeRecommended Fluids
and Lubricants on page 402.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This
will help keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake
system, the brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper
brake uid.
Notice:
Using the wrong uid can badly damage
brake system parts. For example, just a
few drops of mineral-based oil, such
as engine oil, in the brake system can
damage brake system parts so badly that
they will have to be replaced. Do not
let someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can
be damaged. Be careful not to spill brake
uid on your vehicle. If you do, wash it
off immediately. SeeWashing Your Vehicle
on page 369.
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Brake Wear
Your vehicle has front disc brakes and rear drum
brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that
make a high-pitched warning sound when the
brake pads are worn and new pads are needed.
The sound may come and go or be heard all
the time your vehicle is moving, except when you
are pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon the brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.Some driving conditions or climates may cause a
brake squeal when the brakes are rst applied
or lightly applied. This does not mean something
is wrong with your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to Saturn
specications.
The rear drum brakes do not have wear indicators,
but if you ever hear a rear brake rubbing noise,
have the rear brake linings inspected immediately.
Also, the rear brake drums should be removed
and inspected each time the tires are removed for
rotation or changing. When you have the front
brake pads replaced, have the rear brakes
inspected, too.
Brake linings should always be replaced as
complete axle sets.
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