SATURN ION 2007 Owners Manual

Fuses Usage
19 Windshield Wiper
20 Horn
21Entertainment, Premium Radio
Amplier
22 Anti-lock Brake System
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40 Anti-lock Brake System
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Cooling Fan 2
45 Cooling Fan 1
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Intercooler Pump
28 Run, Crank (IGN1)
29 Powertrain
30 Engine Cooling Fan 1
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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2.4L LE5 Engine
Fuses Usage
1Engine Control Module, Transaxle
Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
Fuses Usage
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13Transaxle 2, Engine Control
Module (ECM)
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
17 Fog Lamps
18 Driver’s Side Headlamp
19 Windshield Wiper
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Fuses Usage
20 Horn
21Entertainment, Premium
Radio Amplier
22Anti-lock Brake System, Traction
Control Module
23 Rear Defogger
38 Starter/Ignition
39 Body Control Module 1
40Anti-lock Brake System, Traction
Control Module
41 Body Control Module 2
42 Not Used
43 Electric Power Steering
44 Cooling Fan 2
45 Cooling Fan
46 Crank
47 Body Control Module 1A
48 Body Control Module (IGN 3)Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Not Used
28 Run, Crank (IGN 1)
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended
Fluids and Lubricants on page 402for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Cooling System
2.0L L4 Supercharged Engine 7.4 qt 7.0 L
2.2L L4 Engine 6.8 qt 6.5 L
2.4L L4 Engine 7.2 qt 6.8 L
Intercooler System (2.0L L4 Supercharged) 2.0 qt 1.9 L
Engine Oil with Filter
2.0L L4 Supercharged Engine 6.0 qt 5.7 L
2.2L L4 Engine and 2.4L L4 Engine 5.0 qt 4.7 L
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ApplicationCapacities
English Metric
Fuel Tank
2.2L L4 Engine (with NU6 emissions) sold new in CA, ME,
VT, NY, NH, MA (see your dealer for bordering states13.5 gal 51.1 L
2.2L L4 Engine (without NU6 emissions) sold new in all
other states (see your dealer for more information)13.0 gal 49.2 L
2.4L and 2.0L Supercharged L4 Engine sold new in
all states13.0 gal 49.2 L
Transaxle, Automatic 7.0 qt 6.6 L
Transaxle, Manual (Complete Drain and Rell)
2.2L L4 and 2.4L L4 Engines 1.7 qt 1.6 L
2.0L L4 Engine Supercharged 1.6 qt 1.5 L
Wheel Nut Torque 100 lb ft
140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.0L L4 Supercharged P Manual 0.039 inches (1.00 mm)
2.2L L4 (L61) FAutomatic
Manual0.040 inches (1.01 mm)
2.4L BAutomatic
Manual0.040 inches (1.01 mm)
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Maintenance Schedule................................ 388
Introduction............................................... 388
Maintenance Requirements........................ 388
Your Vehicle and the Environment............ 388
Using the Maintenance Schedule............... 389
Scheduled Maintenance............................. 391
Additional Required Services..................... 394
Maintenance Footnotes.............................. 395Owner Checks and Services..................... 397
At Each Fuel Fill....................................... 398
At Least Once a Month............................. 398
At Least Once a Year............................... 399
Recommended Fluids and Lubricants........ 402
Normal Maintenance Replacement Parts ... 404
Engine Drive Belt Routing......................... 405
Maintenance Record.................................. 406
Section 6 Maintenance Schedule
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks,
inspections, replacement parts, and
recommended uids and lubricants as
prescribed in this manual are necessary to
keep your vehicle in good working condition.
Any damage caused by failure to follow
scheduled maintenance might not be covered
by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. All recommended
maintenance is important. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper uid levels or the wrong
tire ination can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
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Using the Maintenance Schedule
We at Saturn want to help you keep your vehicle
in good working condition. But we do not know
exactly how you will drive it. You may drive
very short distances only a few times a week.
Or you may drive long distances all the time
in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to
work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may
need more frequent checks and replacements.
So please read the following and note how
you drive. If you have any questions on how to
keep your vehicle in good condition, see your
Saturn retailer.This schedule is for vehicles that:carry passengers and cargo within
recommended limits. You will nd these limits
on the Tire and Loading Information label.
SeeLoading Your Vehicle on page 250.
are driven on reasonable road surfaces within
legal driving limits.
use the recommended fuel. SeeGasoline
Octane on page 272.
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The services inScheduled Maintenance on
page 391should be performed when indicated.
SeeAdditional Required Services on page 394and
Maintenance Footnotes on page 395for further
information.
{CAUTION:
Performing maintenance work on a
vehicle can be dangerous. In trying to do
some jobs, you can be seriously injured.
Do your own maintenance work only if
you have the required know-how and the
proper tools and equipment for the job.
If you have any doubt, see your retailer to
have a qualied technician do the work.
SeeDoing Your Own Service Work on
page 271.
Some maintenance services can be complex.
So, unless you are technically qualied and have
the necessary equipment, you should have your
Saturn retailer do these jobs.When you go to your Saturn retailer for your
service needs, you will know that Saturn-trained
and supported service technicians will perform the
work using genuine Saturn parts.
If you want to purchase service information, see
Service Publications Ordering Information on
page 425.
Owner Checks and Services on page 397tells you
what should be checked, when to check it, and
what you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, uids, and
lubricants to use are listed inRecommended
Fluids and Lubricants on page 402andNormal
Maintenance Replacement Parts on page 404.
When your vehicle is serviced, make sure these
are used. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle. We recommend the use of
genuine Saturn parts.
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