clutch SATURN ION 2007 Owners Manual

Retained Accessory Power (RAP)
Your vehicle has a Retained Accessory Power
(RAP) feature which will allow the radio, wipers,
power windows, sunroof and the rear power outlet
to work after the ignition is turned off.
Your radio will work when the ignition key is in
RUN or ACC (Accessory). Once the key is turned
from RUN to LOCK, the radio will continue to
work for up to 10 minutes or until any door
is opened.
Starting the Engine
Automatic Transaxle
Move the shift lever to PARK (P) or NEUTRAL (N).
The engine will not start in any other position — that
is a safety feature. To restart when you are already
moving, use NEUTRAL (N) only.
Notice:Shifting into PARK (P) with the vehicle
moving could damage the transaxle. Shift
into PARK (P) only when your vehicle is
stopped.
Manual Transaxle
The shift lever should be in NEUTRAL and the
parking brake engaged. Hold the clutch pedal to
the oor and start the engine. Your vehicle
will not start if the clutch pedal is not all the way
down — that is a safety feature.
Starting Procedure
1. With your foot off the accelerator pedal, turn
the ignition to START. When the engine starts,
let go of the key. The idle speed will go down
as your engine gets warm. Do not race the
engine immediately after starting it. Operate
the engine and transaxle gently until the oil
warms up and lubricates all moving parts.
Your vehicle has a Computer-Controlled
Cranking System. This feature assists in
starting the engine and protects the electrical
system. If the ignition key is turned to START,
and then released when the engine begins
cranking, the engine will continue cranking
until the vehicle starts or until it exceeds the
maximum cranking time allowed, approximately
15 seconds to prevent cranking motor damage.
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Here is how to operate your transaxle:
FIRST (1):Press the clutch pedal and shift into
FIRST (1). Then, slowly let up on the clutch pedal
as you press the accelerator pedal.
You can shift into FIRST (1) when you are going
less than 20 mph (32 km/h). If you have come to a
complete stop and it is hard to shift into FIRST (1),
put the shift lever in NEUTRAL and let up on
the clutch. Press the clutch pedal back down.
Then shift into FIRST (1).
SECOND (2):Press the clutch pedal as you let
up on the accelerator pedal and shift into
SECOND (2). Then, slowly let up on the clutch
pedal as you press the accelerator pedal.
THIRD (3), FOURTH (4) and FIFTH (5):Shift into
THIRD (3), FOURTH (4) and FIFTH (5), the same
way you do for SECOND (2). Slowly let up on the
clutch pedal as you press the accelerator pedal.To stop, let up on the accelerator pedal and press
the brake pedal. Just before the vehicle stops,
press the clutch pedal and the brake pedal, and
shift to NEUTRAL.
NEUTRAL:Use this position when you start or
idle your engine.
REVERSE (R):To back up, press down the
clutch pedal, and shift into REVERSE (R). Let up
on the clutch pedal slowly while pressing the
accelerator pedal.
To back up a Red Line model vehicle, press down
the clutch pedal, lift up the ring on the shift
lever, and shift into REVERSE (R). Let up on the
clutch pedal slowly while pressing the accelerator
pedal.
Notice:Shifting to REVERSE (R) while your
vehicle is moving forward could damage the
transaxle. The repairs would not be covered by
your warranty. Shift to REVERSE (R) only after
your vehicle is stopped.
Also, use REVERSE (R), along with the parking
brake, for parking your vehicle.
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Shift Speeds
{CAUTION:
If you skip a gear when you downshift,
you could lose control of your vehicle.
You could injure yourself or others.
Do not shift down more than one gear
at a time when you downshift.
Up-Shift Light
If you have a manual
transaxle, you may
have an up-shift light.
This light, located on the
instrument panel
cluster, will show you
when to shift to the next
higher gear for the
best fuel economy.When this light comes on, you can shift to the next
higher gear if weather, road, and traffic conditions
let you. For the best fuel economy, accelerate
slowly and shift when the light comes on.
If you accelerate and decelerate quickly, it is
normal for the light to come on briey. Ignore the
light when you downshift.
Notice:If you skip more than one gear when
you downshift, or if you race the engine
when you release the clutch pedal while
downshifting, you could damage the engine,
clutch, driveshaft, or the transaxle. Do not skip
gears or race the engine when downshifting.
For information on operating the illuminated ladder
tachometer, seeTachometer on page 165.
United States Only
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Shifting Out of Park (P)
Your vehicle has an automatic transaxle shift lock
release system. You have to fully apply your
regular brakes before you can shift from PARK (P)
when the ignition is in RUN. SeeAutomatic
Transaxle Operation on page 110.
The shift lock release is designed to do the
following:
Prevent the ignition key from being removed
unless the shift lever is in PARK (P), and
Prevent movement of the shift lever out of
PARK (P) unless the ignition is in a position
other than LOCK. The shift lock release
is always functional except in the case of a
dead battery or low voltage (less than
9 volt) battery.If you cannot shift out of PARK (P), ease pressure
on the shift lever — push the shift lever all the
way into PARK (P), as you maintain brake
application. Then move the shift lever into the
gear you wish. Press the shift lever button before
moving the shift lever.
Parking Your Vehicle
(Manual Transaxle)
Before leaving your vehicle, fully press the clutch
pedal in, move the shift lever into REVERSE (R),
and rmly apply the parking brake. Once the
shift lever has been placed in REVERSE (R) with
the clutch pedal pressed in, you can turn the
ignition key to LOCK, remove the key, and release
the clutch.
SeeManual Transaxle Operation on page 112.
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Increasing Speed While Using
Cruise Control
There are two ways to go to a higher speed.
Disengage the cruise control but do not turn it
off. Accelerate to a higher speed and reset
the cruise control.
If the cruise control system is already engaged,
press the +RES part of the button. Hold it there
until you get up to the speed you want, and
then release the button. To increase your
speed in very small amounts, press the +RES
part of the button briey and then release it.
Each time you do this, your vehicle will go
about 1 mph (1.6 km/h) faster.
Reducing Speed While Using
Cruise Control
If the cruise control system is already engaged,
Push and hold the−SET part of the button
until you reach the lower speed you want,
then release it.
To slow down in very small amounts, push the
−SET part of the button briey. Each time you
do this, you will go about 1 mph (1.6 km/h)
slower.
Passing Another Vehicle While Using
Cruise Control
Use the accelerator pedal to increase your speed.
When you take your foot off the pedal, your
vehicle will slow down to the cruise control speed
you set earlier.
Using Cruise Control on Hills
How well your cruise control will work on hills
depends upon your speed, load, and the
steepness of the hills. When going up steep hills,
you may have to step on the accelerator pedal
to maintain your speed. When going downhill, you
may have to brake or shift to a lower gear to
keep your speed down. Of course, applying the
brake takes you out of cruise control. Many drivers
nd this to be too much trouble and do not use
cruise control on steep hills.
Ending Cruise Control
To end the cruise control session, step lightly on
the brake pedal or tap the clutch if your vehicle has
a manual transaxle.
Stepping on the brake pedal or clutch will only end
the current cruise control session. Press the
cruise control on/off button to turn the system
completely off.
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Service........................................................ 270
Accessories and Modications................... 270
California Proposition 65 Warning.............. 271
Doing Your Own Service Work.................. 271
Adding Equipment to the Outside of
Your Vehicle.......................................... 272
Fuel............................................................. 272
Gasoline Octane........................................ 272
Gasoline Specications.............................. 273
California Fuel........................................... 273
Additives................................................... 273
Fuels in Foreign Countries........................ 274
Filling the Tank......................................... 275
Filling a Portable Fuel Container............... 277
Checking Things Under the Hood.............. 278
Hood Release........................................... 279
Engine Compartment Overview.................. 280
Engine Oil................................................. 283
Engine Oil Life System.............................. 288
Engine Air Cleaner/Filter............................ 290
Automatic Transaxle Fluid......................... 292
Manual Transaxle Fluid............................. 293
Hydraulic Clutch........................................ 293Engine Coolant.......................................... 293
Coolant Surge Tank Pressure Cap............ 297
Engine Overheating................................... 297
Cooling System......................................... 300
Windshield Washer Fluid........................... 307
Brakes...................................................... 308
Battery...................................................... 311
Jump Starting............................................ 312
Headlamp Aiming........................................ 318
Bulb Replacement....................................... 318
Halogen Bulbs........................................... 318
Headlamps (Coupe)................................... 319
Headlamps (Sedan)................................... 320
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Coupe).............. 322
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Sedan).............. 323
Center High-Mounted
Stoplamp (CHMSL)................................ 324
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 324
License Plate Lamp................................... 326
Replacement Bulbs................................... 326
Section 5 Service and Appearance Care
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A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
B. Engine Oil Dipstick (Out of View). See
“Checking Engine Oil” underEngine Oil on
page 283.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Electric Engine Cooling Fan (Out of View).
SeeCooling System on page 300.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.F. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
G. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
H. Engine Coolant Surge Tank. SeeEngine
Coolant on page 293.
I. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.
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A. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 283.
B. Electric Engine Cooling Fan. SeeCooling
System on page 300.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 293.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
H. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
I. Engine Coolant Surge Tank. SeeCoolant
Surge Tank Pressure Cap on page 297.
J. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 280
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick, clean it with a paper
towel or cloth and then push it back in all
the way.
3. Pull out the dipstick again, keeping the tip
down, and check the level.
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Manual Transaxle Fluid
It is not necessary to check the transaxle uid level.
A transaxle uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to your
retailer’s service department and have it repaired
as soon as possible. SeeRecommended Fluids
and Lubricants on page 402for the proper uid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 308for more information.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs
rst, if you add only DEX-COOL
®extended
life coolant.The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 297.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to
−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core, or
radiator corrosion. In addition, the engine
coolant may require changing sooner, at the
rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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Brakes
Brake Fluid
The hydraulic clutch and
brake master cylinder
use the same reservoir.
The reservoir is lled
with DOT-3 brake
uid. SeeEngine
Compartment Overview
on page 280for the
location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst
is that the brake uid goes down to an acceptable
level during normal brake lining wear. When
new linings are put in, the uid level goes back
up. The other reason is that uid is leaking out of
the brake system or hydraulic clutch system if
you have a manual transaxle. If it is, you should
have both systems checked and the necessary
repairs made, since a leak means that sooner or
later your brakes and/or clutch will not work
well, or will not work at all.So, it is not a good idea to top off your brake uid.
Adding brake uid will not correct a leak. If you
add uid when your linings are worn, then you will
have too much uid when you get new brake
linings. You should add or remove brake uid, as
necessary, only when work is done on the
brake and/or clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake and/or clutch
hydraulic system.
When your brake uid falls to a low level, your
brake warning light will come on. SeeBrake
System Warning Light on page 170.
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